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Texas Instruments TPS259540DSGT

Part No.:
TPS259540DSGT
Manufacturer:
Texas Instruments
Category:
Current Regulation/Management
Package:
8-WFDFN Exposed Pad
Datasheet:
AetrixTPS259540DSGT.pdf
Description:
IC ELECTRONIC FUSE 7.5% 8WSON
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:347

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Product details

Overview

TPS259540DSGT from Texas Instruments is a 2.7 V to 18 V, 4-A eFuse IC with 34 mΩ on-resistance, 13.7-V fast overvoltage clamp (5 µs response), adjustable current limit (0.5–4 A), and active-high enable with UVLO. It protects power rails in adapter-powered industrial systems and SSDs against overcurrent, overvoltage, and inrush surges.

For engineers reviewing the TPS259540DSGT datasheet, TPS259540DSGT pinout, TPS259540DSGT application, or TPS259540DSGT equivalent, key selection criteria include output voltage clamp threshold (13.7 V typ), latch-off fault behavior, thermal shutdown at 157°C, WSON-8 package footprint, and ILM-based current monitoring accuracy (±7.5%).

Technical Context

The TPS259540DSGT implements a single-channel integrated FET hot-swap controller with factory-trimmed 13.7-V overvoltage clamp and latch-off fault response. Its control logic combines UVLO-enabled startup sequencing, dVdt-controlled slew rate via external capacitor, and real-time load current sensing through the ILM pin.

It features internal charge-pump gate drive for low RON (34 mΩ typ at 25°C), thermal shutdown with 5°C hysteresis, and open-drain FLT pin signaling overtemperature, overcurrent, or overvoltage events - all without requiring external protection components beyond RILM and CdVdt.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 2.7 V to 18 V - supports wide-range DC supplies including 3.3 V, 5 V, 12 V, and 15 V rails
Overvoltage Clamp Threshold 13.7 V (typ) - clamps transients above this level within 5 µs to protect downstream 12-V logic and peripherals
On-Resistance (RON) 34 mΩ (typ at 25°C) - limits conduction loss to ≤550 mW at 4 A, enabling compact thermal design
Current Limit Range 0.5 A to 4 A - set by single external RILM resistor (487 Ω → 4.17 A typical), ±7.5% accuracy
Fault Response Mode Latch-off - disables output until power cycle or EN reset, preventing automatic retry during persistent faults
Enable Logic Active-high EN/UVLO - requires ≥1.2 V on EN pin; UVLO threshold adjustable via resistor divider
Operating Temperature –40°C to +125°C - qualified for industrial and embedded applications with full spec compliance across range

Pinout & Package

TPS259540DSGT is housed in an 8-pin WSON package (2.00 mm × 2.00 mm, 0.5-mm pitch) with exposed thermal pad connected to GND for enhanced heat dissipation (RθJB = 28.3°C/W).

Pin/Terminal Circuit Role Design Meaning
1 - dVdt Analog I/O Connect external capacitor to GND to control output slew rate; floating = fastest turn-on
2 - EN/UVLO Analog input Active-high enable; UVLO threshold set by resistor divider between IN and GND (1.2 V typ)
3,4 - IN Power input Dual-source input pins reduce trace inductance and improve high-current path integrity
5 - OUT Power output Switched output delivering protected power to load; clamped to 13.7 V during overvoltage
6 - FLT Digital output Open-drain fault indicator pulled low on overcurrent, overvoltage, or overtemperature
7 - ILM Analog I/O Sets current limit via RILM to GND; outputs 276 µA/A monitor signal for real-time load current sensing
8 - GND Ground Signal and power ground reference; ties to exposed thermal pad for thermal management

Key Features

Feature Design Value
Fast overvoltage clamp 13.7-V threshold with 5-µs response time eliminates need for external TVS diodes in 12-V systems
Adjustable current limit & monitor Single RILM resistor sets 0.5–4 A limit; ILM pin provides ±7.5% accurate analog current sense signal
Configurable output slew rate dVdt pin accepts external capacitor to control inrush current and prevent supply droop during hot-plug
Latch-off fault protection FLT pin asserts and output remains disabled until power cycle - prevents uncontrolled retries during hard shorts
Industrial temperature rating Full electrical specs guaranteed from –40°C to +125°C junction temperature, validated per JEDEC JESD22

Applications

Adapter-Powered Systems Industrial Control Modules

Use Scenario: 12-V wall adapter powering programmable logic controllers with variable load profiles and ESD-prone field wiring.

IC Role / Device Role / Timing Role: Primary power rail protector that enforces inrush control, blocks 15-V adapter surges, and latches off during short-circuited I/O expansion slots.

Use Value: Eliminates need for discrete MOSFET + comparator + timer circuits while maintaining UL 2367 and IEC 62368-1 compliance.

Use Scenario: Distributed I/O node in factory automation receiving 24-VDC from central power supply with long cable runs susceptible to induced transients.

IC Role / Device Role / Timing Role: Input-stage eFuse providing overvoltage clamping at 13.7 V and precise 2.5-A current limiting to protect isolated RS-485 and digital I/O ASICs.

Use Value: Prevents field-induced >15-V spikes from damaging downstream isolators and microcontrollers without adding board space or BOM cost.

SSDs and HDDs Set-Top Boxes

Use Scenario: 5-V or 12-V power delivery to SATA/NVMe storage modules where hot-swap insertion must avoid bus voltage collapse.

IC Role / Device Role / Timing Role: Hot-swap controller managing controlled ramp-up via dVdt capacitor and detecting overcurrent during spin-up surge (up to 3× steady-state).

Use Value: Enables reliable hot-plug operation with <250-µs current-limit response and no external current-sense amplifier required.

Use Scenario: Main 12-V rail protection in consumer STB designs subject to AC line surges and USB peripheral hot-plug events.

IC Role / Device Role / Timing Role: System-level overvoltage guard clamping transients before they reach SoC power domains and DDR memory regulators.

Use Value: Replaces 13.5-V Zener + series FET solution with tighter 13.7-V clamp tolerance and integrated fault reporting via FLT pin.

Equivalent & Alternatives

The following parts are listed as comparable options for similar eFuse protection applications.

Alternative Part Technical Difference Application Difference Selection Advice
TPS259541DSGT Same 13.7-V clamp and RON, but auto-retry fault response instead of latch-off Suitable for systems requiring automatic recovery after transient overloads (e.g., fan motor startups) Select when fault persistence is unlikely and system uptime outweighs risk of repeated fault cycling
TPS259621RTER Higher 20-V abs max rating, 2.5-mA quiescent current, and integrated 1.5-A LDO for bias supply Targets space-constrained designs needing auxiliary bias rail and wider VIN range (2.7–20 V) Choose when dual-rail support (main switch + LDO) and lower IQ are prioritized over latch-off safety behavior

Compared with TPS259540DSGT, TPS259541DSGT offers identical protection thresholds but trades latch-off safety for auto-retry convenience, while TPS259621RTER adds integrated biasing capability at the cost of higher quiescent current and different fault-handling architecture.

Availability

TPS259540DSGT is available at Aetrix Electronics and suitable for industrial control modules, adapter-powered systems, SSD/HDD power management, and set-top box designs requiring stable component supply with full production lifecycle support.

Supply support for TPS259540DSGT includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies with decades of industrial-grade reliability validation.

The TPS2595xx family is designed specifically for robust, space-efficient circuit protection in high-reliability DC power distribution - targeting hot-swap, adapter-fed, and industrial edge equipment where fault containment and certification compliance are critical.

FAQ

What is the overvoltage clamp threshold and response time for TPS259540DSGT?

The TPS259540DSGT features a factory-set overvoltage clamp threshold of 13.7 V (typical), with a response time of 5 µs when output current exceeds 4 A. This clamping action limits the OUT pin voltage to ≤14.1 V (max) during transients, protecting downstream 12-V logic without external components. The TPS259540DSGT does not support user-programmable OVLO - only fixed 13.7-V clamping.

How is current limiting configured on TPS259540DSGT?

Current limiting on the TPS259540DSGT is set using a single external resistor (RILM) connected from the ILM pin to GND. With RILM = 487 Ω, the device delivers a typical current limit of 4.17 A (±7.5% accuracy). The ILM pin also provides a proportional analog monitor signal (276 µA/A) for real-time load current measurement, enabling closed-loop diagnostics without additional sensing hardware.

Does TPS259540DSGT support adjustable output slew rate, and how is it implemented?

Yes, the TPS259540DSGT supports adjustable output slew rate via the dVdt pin. Connecting an external capacitor (e.g., 3300 pF) from dVdt to GND slows the output voltage ramp, reducing inrush current during hot-plug events. With no capacitor, the device achieves maximum slew rate (e.g., 38.2 V/ms at 12 V input); with 3300 pF, it drops to 12.4 V/ms - enabling precise control of capacitive load charging without redesigning the power stage.

What fault response mode does TPS259540DSGT use, and how is it signaled?

The TPS259540DSGT uses a latch-off fault response mode: upon overcurrent, overvoltage, or overtemperature detection, it disables the internal FET and holds the FLT pin low until the input power is cycled or the EN pin is toggled. The FLT pin is open-drain and requires an external pull-up resistor. This behavior ensures persistent faults do not cause uncontrolled retry cycles - a critical safety feature for industrial and storage applications.

What package type and thermal characteristics apply to TPS259540DSGT?

The TPS259540DSGT is packaged in an 8-pin WSON (DSG) case measuring 2.00 mm × 2.00 mm with 0.5-mm pitch and an exposed thermal pad. Its thermal resistance is characterized as RθJA = 65.6°C/W (junction-to-ambient) and RθJB = 28.3°C/W (junction-to-board), enabling reliable 4-A operation at +125°C junction temperature when mounted on 2 oz copper with adequate thermal vias under the pad.

TPS259540DSGT Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
8-WFDFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Electronic Fuse
Sensing Method:
-
Accuracy:
±7.5%
Voltage - Input:
2.7V ~ 18V
Current - Output:
4A
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-WSON (2x2)

TPS259540DSGT FAQ

1.How can I place an order for TPS259540DSGT through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS259540DSGT on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS259540DSGT reliable?

The price and inventory of TPS259540DSGT are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS259540DSGT is usually 5 days.

3.What payment methods are accepted for TPS259540DSGT?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS259540DSGT transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS259540DSGT?

TPS259540DSGT orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS259540DSGT order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS259540DSGT?

For technical support, including TPS259540DSGT datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS259540DSGT requirements.

6.How does Aetrix verify that TPS259540DSGT is sourced from the original manufacturer or authorized distributors?

All TPS259540DSGT products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS259540DSGT meets industry standards.

7.What is the process for return or replacement of TPS259540DSGT?

All TPS259540DSGT units undergo pre-shipment inspection (PSI). If there is an issue with TPS259540DSGT, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS259540DSGT part is unused and in its original packaging.

Return procedure for TPS259540DSGT:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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