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Texas Instruments TPS26635RGER

Part No.:
TPS26635RGER
Manufacturer:
Texas Instruments
Category:
Current Regulation/Management
Package:
24-VFQFN Exposed Pad
Datasheet:
AetrixTPS26635RGER.pdf
Description:
IC ELECTRONIC FUSE 2% 24VQFN
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,964

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Product details

Overview

TPS26635RGER from Texas Instruments is a 60V, 6A industrial eFuse with integrated 31mΩ hot-swap FET, fixed 39V overvoltage clamp, adjustable current limit (0.6–6A ±7%), analog current monitor (±6%), and fast reverse current blocking (0.17µs). It delivers power path protection in PLC I/O modules and motor drive encoder supplies under IEC61000-4-5 surge conditions.

For engineers reviewing the TPS26635RGER datasheet, TPS26635RGER pinout, TPS26635RGER application, or TPS26635RGER equivalent, this device supports precise output power limiting (±6%), programmable slew rate control, latch-off/auto-retry fault response selection, and reverse polarity protection via external N-FET - critical for robust industrial power rail design.

Technical Context

The TPS26635RGER implements a dual-stage protection architecture: fast-trip short-circuit detection (1µs) combined with active current limiting (2.2–4.5µs soft-short response) and thermal regulation (136–154°C set point). Its PLIM pin enables programmable output power limiting up to 160W at 54V input, meeting IEC61010-1 and UL1310 compliance requirements.

It integrates a B-GATE driver (8.3–14V clamp, 16–23µA drive) and DRV pulldown switch for external reverse-current-blocking N-FET control, while PGOOD provides enable/disable signaling for downstream DC-DC converters. The device achieves Class-A performance during IEC61000-4-4/4-5 surge events without external TVS dependency.

Key Specifications

Parameter Value and Actual Design Meaning
Operating Voltage 4.5V to 60V input range; supports 24V/48V industrial rails with 67V absolute max rating.
RON 30.44mΩ typical (25°C); ensures <1.8W conduction loss at 6A, enabling compact thermal design.
Current Limit Range 0.6A–6A adjustable via ILIM resistor (±7% accuracy); supports scalable load protection across system variants.
Overvoltage Clamp Fixed 39V clamp (TPS26635-specific); limits transient overvoltage to safe levels for downstream 36V-rated components.
Power Limit Accuracy ±6% output power limiting (PLIM pin); enables precise compliance with safety standards like UL1310 without recalibration.
Reverse Current Blocking 0.17µs detection delay; prevents backfeed during hot-swap or supply failure in redundant power systems.
PGOOD Output Active-high status signal with 1.07–1.6ms deglitch; synchronizes downstream converter startup after stable output ramp.

Pinout & Package

RGE package: 24-pin VQFN (4.00mm × 4.00mm) with exposed PowerPad™ thermal pad connected to GND for enhanced heat dissipation.

Pin/Terminal Circuit Role Design Meaning
IN Power input Connects to drain of internal 31mΩ FET; accepts 4.5–60V supply with 67V transient tolerance.
B_GATE Blocking FET gate driver Drives external N-FET gate for reverse polarity protection; 8.3–14V clamp prevents gate overstress.
PLIM Power limit programming input Resistor-to-GND sets max output power (e.g., 100kΩ = 100W); enables IEC61010-1-compliant design.
ILIM Current limit programming input Resistor-to-GND configures 0.6–6A trip threshold (±7%); supports factory-set or field-adjustable protection.
MODE Fault response selector Open = latch-off; grounded = auto-retry; determines system recovery behavior after overcurrent event.
IMON Analog current monitor output Sources 27.9µA/A scaled current (±6%); converts to voltage with external resistor for real-time load monitoring.
PGOOD Power status indicator Active-high open-drain output signals valid output voltage; used to enable downstream DC-DC converters.
FLT Fault flag output Open-drain assertion on UVLO, OVP, overcurrent, thermal shutdown, or reverse polarity fault.

Key Features

Feature Design Value
Adjustable output power limiting Programmable 94–160W limit (±6%) via PLIM pin; replaces discrete power-limiting circuits in safety-certified designs.
Fast reverse current blocking 0.17µs detection time enables protection against backfeed in dual-supply or hot-swap systems before damage occurs.
IEC61000-4-5 surge immunity Class-A performance at 24V supply without external TVS; reduces BOM count and layout area in industrial surge-prone environments.
Thermal regulation with timeout 136–154°C regulation set point + 2.3–2.9s timeout prevents sustained thermal stress during overload conditions.
Programmable inrush control dVdT pin controls output slew rate via capacitor; eliminates mechanical relay wear and contact arcing in high-capacitance loads.

Applications

PLC I/O Module Protection Motor Drive Encoder Supply

Use Scenario: Protects 24V/48V backplane-fed I/O channels from surges, reverse polarity, and short circuits in factory automation systems.

IC Role / Device Role / Timing Role: Primary power path controller with 39V overvoltage clamp, 6A current limiting, and PGOOD sequencing for isolated digital I/O drivers.

Use Value: Eliminates need for external TVS diodes and fuses while maintaining Class-A surge immunity per IEC61000-4-5.

Use Scenario: Powers optical encoders in CNC motor drives where EMI and voltage transients threaten position feedback integrity.

IC Role / Device Role / Timing Role: Hot-swap FET with 0.17µs reverse current blocking prevents encoder data corruption during supply switching or fault events.

Use Value: Ensures uninterrupted encoder operation during brownouts or redundant supply transitions without signal dropout.

Electronic Circuit Breaker Industrial Sensor Hub Power Management

Use Scenario: Replaces electromechanical breakers in distributed control systems requiring programmable trip thresholds and remote reset capability.

IC Role / Device Role / Timing Role: Adjustable 0.6–6A current limit (±7%) with auto-retry/latch-off MODE selection enables software-configurable breaker behavior.

Use Value: Reduces maintenance downtime by enabling remote fault clearing via SHDN pin cycling instead of manual breaker reset.

Use Scenario: Supplies power to multi-sensor nodes (temperature, pressure, vibration) in hazardous-area process instrumentation.

IC Role / Device Role / Timing Role: Integrated 31mΩ RON FET and thermal regulation (136–154°C) prevent overheating in sealed enclosures with limited airflow.

Use Value: Enables single-chip power management for sensor clusters without derating or external heatsinking.

Equivalent & Alternatives

The following parts are listed as comparable options for similar eFuse applications.

Alternative Part Technical Difference Application Difference Selection Advice
TPS26633RGER Same 24-pin RGE package and 35V overvoltage clamp; identical PLIM and pulse-overcurrent support. Lower 35V clamp suits 36V-rated downstream ICs; requires revalidation of overvoltage margin in 48V systems. Select when system maximum bus voltage is ≤40V and tighter overvoltage clamping is required.
TPS26637RGER Same RGE package, 39V clamp, and PLIM functionality; lacks OVP cutoff option but adds 2x pulse overcurrent support. Optimized for high-pulse-load applications (e.g., solenoid drivers); no OVP cutoff simplifies design where clamp-only protection suffices. Choose for systems with intermittent high-current loads and no requirement for overvoltage cutoff behavior.

Compared with TPS26635RGER, TPS26633RGER offers lower overvoltage clamping (35V vs. 39V) for tighter downstream voltage margins, while TPS26637RGER retains the 39V clamp but removes OVP cutoff - making it ideal for pulse-dominated loads where sustained overvoltage is not a concern.

Availability

TPS26635RGER is available at Aetrix Electronics and suitable for factory automation, motor drive encoder supplies, and electronic circuit breaker applications requiring stable component supply, long-term industrial lifecycle support, and traceable sourcing.

Supply support for TPS26635RGER includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management solutions for industrial, automotive, and communications markets.

The TPS2663x family is designed specifically for industrial eFuse applications - delivering integrated power limiting, surge resilience, and reverse-current protection in compact VQFN and HTSSOP packages for PLCs, motor drives, and safety-critical power rails.

FAQ

What is the overvoltage protection behavior of the TPS26635RGER?

The TPS26635RGER features a fixed 39V overvoltage clamp - not a cutoff - meaning it regulates output voltage at ~39V during overvoltage events rather than disconnecting the load. This behavior is confirmed in the Electrical Characteristics table (VOVC = 35.7–39V) and distinguishes it from TPS26630/31 variants that offer adjustable OVP cutoff. The clamp remains active until input voltage falls below the hysteresis threshold.

How does the TPS26635RGER implement reverse polarity protection?

The TPS26635RGER enables reverse polarity protection using its B_GATE and DRV pins to drive an external N-channel FET. When reverse voltage is detected (VIN_SYS – VOUT < –9 mV), the device asserts DRV within 0.17µs to pull down the external FET's gate, blocking reverse current. This is distinct from internal FET-based protection and requires external component selection per the datasheet's RCB section.

What is the accuracy and range of the adjustable current limit on the TPS26635RGER?

The TPS26635RGER supports 0.6A to 6A adjustable current limiting via the ILIM pin resistor, with ±7% accuracy across temperature (–40°C to +125°C). For example, a 3kΩ resistor sets 6A nominal (5.58–6.42A), while a 30kΩ resistor sets 0.6A (0.54–0.66A). This range is validated in Table 6-5 and Figure 6-9 of the datasheet.

Does the TPS26635RGER support both auto-retry and latch-off fault responses?

Yes, the TPS26635RGER supports both fault responses via the MODE pin: open-circuit configures latch-off (requires SHDN toggle to reset), while grounding MODE enables auto-retry with 550–800ms retry delay. This dual-mode capability is explicitly documented in the Device Functional Modes section and Table 4 (Device Comparison Table).

What certifications apply to the TPS26635RGER?

The TPS26635RGER is UL 2367 recognized (File No. E169910, RILIM ≥ 3kΩ) and IEC 62368-1 certified. These certifications validate its safety compliance for industrial end-equipment, including insulation, flammability, and fault-condition behavior - critical for CE-marked PLCs and motor drives.

TPS26635RGER Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
24-VFQFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Function:
Electronic Fuse
Sensing Method:
-
Accuracy:
±2%
Voltage - Input:
4.5V ~ 60V
Current - Output:
6A
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
24-VQFN (4x4)

TPS26635RGER FAQ

1.How can I place an order for TPS26635RGER through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS26635RGER on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS26635RGER reliable?

The price and inventory of TPS26635RGER are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS26635RGER is usually 5 days.

3.What payment methods are accepted for TPS26635RGER?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS26635RGER transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS26635RGER?

TPS26635RGER orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS26635RGER order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS26635RGER?

For technical support, including TPS26635RGER datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS26635RGER requirements.

6.How does Aetrix verify that TPS26635RGER is sourced from the original manufacturer or authorized distributors?

All TPS26635RGER products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS26635RGER meets industry standards.

7.What is the process for return or replacement of TPS26635RGER?

All TPS26635RGER units undergo pre-shipment inspection (PSI). If there is an issue with TPS26635RGER, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS26635RGER part is unused and in its original packaging.

Return procedure for TPS26635RGER:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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