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Texas Instruments TPS54160DGQG4

Part No.:
TPS54160DGQG4
Manufacturer:
Texas Instruments
Category:
Voltage Regulators - DC DC Switching Regulators
Package:
10-PowerTFSOP, 10-MSOP (0.118", 3.00mm Width)
Datasheet:
AetrixTPS54160DGQG4.pdf
Description:
IC REG BUCK ADJ 1.5A 10HVSSOP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,023

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Product details

Overview

TPS54160DGQG4 from Texas Instruments is a 60-V, 1.5-A synchronous step-down DC/DC converter with integrated 200-mΩ high-side MOSFET, Eco-mode™ pulse-skipping for light-load efficiency, 116-μA operating quiescent current, and adjustable 100 kHz–2.5 MHz switching frequency - used in industrial power rails requiring wide VIN and low-noise regulation.

For engineers reviewing the TPS54160DGQG4 datasheet, TPS54160DGQG4 pinout, TPS54160DGQG4 application, or TPS54160DGQG4 equivalent, key selection considerations include UVLO adjustability via EN pin, PWRGD open-drain output (94–107% window), BOOT-PH bootstrap monitoring, RT/CLK synchronization capability, and MSOP-10 thermal-pad package compatibility with high-voltage input systems.

Technical Context

The TPS54160DGQG4 implements constant-frequency peak-current-mode control with internal slope compensation to prevent subharmonic oscillation across 0–100% duty cycle. Its error amplifier features 26 μMhos transconductance during slow start and 97 μMhos in normal operation, driving COMP to regulate VSENSE against a 0.8-V reference with ±1.6 mV accuracy over temperature.

It integrates boot capacitor recharge logic, BOOT-PH UVLO (2.1 V threshold), frequency foldback during overload, and an open-drain PWRGD comparator with independent OV/UV detection (92%/109% thresholds) and hysteresis. The EN pin supports externally adjustable UVLO with 1.25-V nominal threshold and 2.95-μA hysteresis current.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range3.5 V to 60 V - supports 12 V, 24 V, and 48 V industrial bus inputs with dropout margin
Output Current1.5 A continuous - enables single-chip regulation for mid-power embedded subsystems
Quiescent Current116 μA - sustains >100-hour battery runtime in always-on sensor nodes
Switching Frequency100 kHz to 2.5 MHz - allows optimization of inductor size vs. EMI in space-constrained designs
Reference Voltage0.8 V ±1.6 mV - sets precise output voltage with external resistor divider (e.g., 3.3 V, 5 V, 12 V)
Power Good Window94% to 107% of VOUT - provides reliable system reset signaling without external supervision IC
Shutdown Current1.3 μA - meets ultra-low-power deep-sleep requirements in automotive telematics

Pinout & Package

TPS54160DGQG4 uses the MSOP-10 package with exposed thermal pad (Pin 11), optimized for high-voltage thermal management in compact PCB layouts. Pin numbering follows standard top-view orientation.

Pin/Terminal Circuit Role Design Meaning
BOOT (1)Bootstrap supply nodeDrives high-side MOSFET gate; requires 0.1-μF X7R/X5R ceramic cap to PH for stable 100% duty-cycle operation
VIN (2)Main power inputAccepts 3.5–60 V; internal UVLO starts at 2.5 V but adjustable via EN resistive divider
EN (3)Enable & UVLO controlPull below 1.25 V to disable; internal 1.25-V threshold enables accurate input brownout detection
SS/TR (4)Slow-start / tracking inputControls output ramp time with external capacitor; supports sequencing with resistor divider
RT/CLK (5)Frequency set / sync inputResistor-to-GND sets fSW (100–2500 kHz); external clock edges synchronize switch turn-on
PWRGD (6)Open-drain power-good outputAsserts low when VOUT <94% or >107%; requires external pull-up for MCU reset signaling
VSENSE (7)Feedback sense inputInverting input of gM error amp; compares divider output to 0.8-V reference for regulation
COMP (8)Error amplifier outputDrives current-mode PWM comparator; connects to RC network for loop compensation
GND (9)Power groundReference for all analog circuitry; must be low-impedance connection to thermal pad
PH (10)Switch nodeConnects to inductor and BOOT capacitor; carries high di/dt switching current

Key Features

Feature Design Value
Eco-mode™ pulse skippingReduces no-load input current to 116 μA while maintaining regulated output - critical for battery-powered remote sensors
Integrated 200-mΩ high-side MOSFETEliminates external FET and driver, reducing BOM count and layout area in 1.5-A buck designs
Adjustable UVLO with hysteresisEN pin supports resistor-based UVLO threshold tuning (e.g., 7.7 V start / 6.7 V stop) for custom input rail sequencing
Synchronization-ready RT/CLK pinEnables deterministic EMI reduction by locking switching edges to system clock - avoids beat frequencies in multi-rail systems
Overvoltage protection via PWRGDOV comparator disables high-side FET if VOUT exceeds 109%, preventing downstream component damage during transient faults
Thermal shutdown & frequency foldback182°C junction shutdown + reduced fSW during overload limit inductor saturation and improve fault recovery margin

Applications

Industrial Power Supply Automotive Aftermarket Electronics

Use Scenario: Regulating 48-V truck battery to 3.3-V microcontroller rail in telematics gateway.

IC Role / Device Role / Timing Role: Primary buck regulator providing isolated, low-noise 3.3-V supply with PWRGD-driven system reset.

Use Value: 60-V max input withstands load-dump transients; 116-μA IQ extends GPS logging battery life.

Use Scenario: Powering rear-seat entertainment display from 12-V vehicle bus with soft-start sequencing.

IC Role / Device Role / Timing Role: Step-down controller managing inrush current via SS/TR capacitor and coordinating with infotainment SoC power-up.

Use Value: Adjustable EN UVLO prevents false start during cranking; slow-start eliminates display flicker at ignition.

Programmable Logic Controller (PLC) I/O Module Smart Sensor Node

Use Scenario: Generating isolated 5-V auxiliary rail for analog front-end and digital isolators in modular PLC chassis.

IC Role / Device Role / Timing Role: High-reliability buck converter with thermal foldback protecting against field-wiring shorts.

Use Value: 1.5-A output supports multiple isolated channels; MSOP-10 thermal pad ensures stable operation at 70°C ambient.

Use Scenario: Battery-powered environmental monitor using LoRaWAN radio and precision ADC.

IC Role / Device Role / Timing Role: Ultra-low-quiescent buck regulator enabling multi-year operation on primary lithium cell.

Use Value: 1.3-μA shutdown current minimizes self-discharge; Eco-mode maintains >85% efficiency down to 100-μA load.

Equivalent & Alternatives

The following parts are listed as comparable options for similar step-down regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM5164QPWPRQ142-V max input, 1-A output, 14-V UVLO fixed, no PWRGD, 3.5-μA IQAutomotive AEC-Q100 qualified; lacks adjustable UVLO and power-good signalingChoose for automotive-grade reliability where 42-V input suffices and system-level supervision exists
MP2451DT-LF-Z36-V max input, 0.6-A output, 2.5-V UVLO fixed, no SS/TR or RT/CLK, 260-μA IQCost-optimized consumer-grade part; no sequencing, sync, or light-load efficiency featuresChoose for non-critical 24-V industrial loads where size and BOM cost outweigh performance needs

Compared with LM5164QPWPRQ1 and MP2451DT-LF-Z, the TPS54160DGQG4 delivers higher input voltage tolerance (60 V), greater output current (1.5 A), lower quiescent current (116 μA), and full feature integration (PWRGD, SS/TR, RT/CLK, adjustable UVLO), making it optimal for demanding industrial and aftermarket applications requiring robustness and design flexibility.

Availability

TPS54160DGQG4 is available at Aetrix Electronics and suitable for industrial automation, automotive aftermarket electronics, and smart sensor node designs requiring stable component supply across extended temperature and high-input-voltage conditions.

Supply support for TPS54160DGQG4 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader delivering analog, embedded processing, and connectivity solutions for industrial, automotive, and personal electronics markets.

The TPS54160DGQG4 belongs to TI's SWIFT™ family of high-voltage DC/DC converters, designed specifically for rugged, wide-input industrial and transportation power systems where reliability, thermal performance, and feature-rich control are essential.

FAQ

What is the maximum input voltage rating for the TPS54160DGQG4?

The TPS54160DGQG4 has an absolute maximum input voltage rating of 65 V, with recommended continuous operation up to 60 V. This allows safe use in 48-V industrial systems and automotive environments subject to load-dump transients. Operation above 60 V risks permanent damage and violates TI's recommended operating conditions per SLVSB56C datasheet Section 7.1.

Does the TPS54160DGQG4 support external clock synchronization?

Yes, the TPS54160DGQG4 supports external clock synchronization via the RT/CLK pin. When driven with a clean CMOS clock signal exceeding the PLL upper threshold (1.9–2.2 V), the internal oscillator locks to the external edge, enabling deterministic EMI reduction. The device automatically reverts to resistor-set mode if clocking stops, ensuring fail-safe operation without firmware intervention.

How does the PWRGD pin function on the TPS54160DGQG4?

The PWRGD pin on the TPS54160DGQG4 is an open-drain output that asserts low when VSENSE falls below 94% or rises above 107% of the nominal output voltage. It deasserts (high-impedance) within that window, requiring an external pull-up resistor to generate a logic-high signal for MCU reset or system supervision. This dual-threshold behavior provides robust power-good monitoring without external comparators.

Can the TPS54160DGQG4 operate at 100% duty cycle?

Yes, the TPS54160DGQG4 can operate at 100% duty cycle as long as the BOOT-to-PH voltage remains above 2.1 V, enabled by its internal boot UVLO circuit. This capability supports ultra-low-dropout regulation in high-input-to-low-output voltage applications (e.g., 12 V → 3.3 V at high load), unlike many buck controllers limited to ~95% duty cycle due to bootstrap recharge constraints.

What is the purpose of the SS/TR pin on the TPS54160DGQG4?

The SS/TR pin on the TPS54160DGQG4 controls output voltage ramp rate during startup (slow-start) or tracks another supply rail (tracking). A capacitor to ground sets rise time; a resistor divider enables precise sequencing relative to other regulators. During faults (UVLO, thermal shutdown), the pin discharges fully to ensure repeatable restart behavior - a critical feature for unattended industrial equipment.

TPS54160DGQG4 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
Eco-Mode™
Package/Case:
10-PowerTFSOP, 10-MSOP (0.118", 3.00mm Width)
Packaging:
Tube
Product Status:
Discontinued at Digi-Key
Function:
Step-Down
Output Configuration:
Positive
Topology:
Buck
Output Type:
Adjustable
Number of Outputs:
1
Voltage - Input (Min):
3.5V
Voltage - Input (Max):
60V
Voltage - Output (Min/Fixed):
0.8V
Voltage - Output (Max):
58V
Current - Output:
1.5A
Frequency - Switching:
100kHz ~ 2.5MHz
Synchronous Rectifier:
No
Operating Temperature:
-40°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
10-HVSSOP

TPS54160DGQG4 FAQ

1.How can I place an order for TPS54160DGQG4 through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS54160DGQG4 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS54160DGQG4 reliable?

The price and inventory of TPS54160DGQG4 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS54160DGQG4 is usually 5 days.

3.What payment methods are accepted for TPS54160DGQG4?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS54160DGQG4 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS54160DGQG4?

TPS54160DGQG4 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS54160DGQG4 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS54160DGQG4?

For technical support, including TPS54160DGQG4 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS54160DGQG4 requirements.

6.How does Aetrix verify that TPS54160DGQG4 is sourced from the original manufacturer or authorized distributors?

All TPS54160DGQG4 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS54160DGQG4 meets industry standards.

7.What is the process for return or replacement of TPS54160DGQG4?

All TPS54160DGQG4 units undergo pre-shipment inspection (PSI). If there is an issue with TPS54160DGQG4, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS54160DGQG4 part is unused and in its original packaging.

Return procedure for TPS54160DGQG4:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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