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Texas Instruments TPS61194PWPR

Part No.:
TPS61194PWPR
Manufacturer:
Texas Instruments
Category:
LED Drivers
Package:
20-PowerTSSOP (0.173", 4.40mm Width)
Datasheet:
AetrixTPS61194PWPR.pdf
Description:
IC LED DRVR RGLTR PWM 20HTSSOP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,117

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Product details

Overview

TPS61194PWPR from Texas Instruments is a high-efficiency, four-channel LED driver IC with integrated boost/SEPIC DC-DC converter, precision current sinks (±5% accuracy, 1% typical matching), 100 mA per channel, and adaptive output voltage control. It operates from 4.5 V to 40 V input and delivers up to 45 V output for industrial backlighting in control panels and test equipment.

For engineers reviewing the TPS61194PWPR datasheet, TPS61194PWPR pinout, TPS61194PWPR application, or TPS61194PWPR equivalent, key selection criteria include its 10,000:1 PWM dimming ratio at 100 Hz, spread-spectrum EMI reduction, external SYNC capability, and fault detection for open/shorted LEDs and thermal shutdown.

Technical Context

The TPS61194PWPR integrates a current-mode boost/SEPIC controller with adaptive output voltage regulation-dynamically adjusting VOUT based on real-time headroom monitoring of all active LED current sinks. Its switching frequency is resistor-programmable (300 kHz–2.2 MHz) or externally synchronized, with optional ±3% spread spectrum for EMI suppression.

It features an internal 4.3-V LDO for digital I/O supply, four independent current sinks with programmable 100 mA max per channel via RISET, and comprehensive protection including VIN OVP/UVLO, open/short LED detection, and thermal shutdown at 165°C with 20°C hysteresis.

Key Specifications

Parameter Value and Actual Design Meaning
Input Voltage Range 4.5 V to 40 V - supports wide industrial input rails including unregulated 12 V/24 V systems without pre-regulation.
LED Output Current Up to 100 mA per channel - enables direct driving of medium-brightness LED strings without external amplification.
Current Matching 1% typical - ensures uniform brightness across four independent backlight zones in panel displays.
PWM Dimming Ratio 10,000:1 at 100 Hz - provides fine-grained brightness control for high-dynamic-range industrial HMI applications.
DC-DC Output Voltage Up to 45 V - sufficient for series-connected LED strings requiring >30 V forward voltage.
Switching Frequency 300 kHz to 2.2 MHz - allows optimization of efficiency (lower fSW) or compact layout (higher fSW with smaller magnetics).
Fault Detection Open/short LED, VIN OVP (42 V typ), UVLO (4 V), thermal shutdown (165°C) - enables robust system-level safety without external monitoring circuitry.

Pinout & Package

TPS61194PWPR is housed in a thermally enhanced HTSSOP-20 package (6.50 mm × 4.40 mm) with exposed thermal pad for efficient heat dissipation in high-current LED driver applications.

Pin/Terminal Circuit Role Design Meaning
VIN (Pins 1, 20) Power input Dual-input configuration supports high-current routing and reduces PCB trace resistance impact on input stability.
OUT1–OUT4 (Pins 15, 14, 13, 12) LED current sink outputs Each drives one LED string; unused outputs must be grounded to disable and exclude from adaptive voltage control.
ISET (Pin 10) Current programming input Resistor-to-ground sets maximum per-channel current (e.g., 24 kΩ → 100 mA); enables precise calibration without DACs.
FSET (Pin 3) Frequency setting input Resistor-to-ground configures switching frequency (300 kHz–2.2 MHz); determines inductor/capacitor sizing and EMI profile.
SYNC (Pin 6) External clock input Accepts 300–2200 kHz sync signal; disables spread spectrum when active - critical for noise-sensitive mixed-signal systems.
FAULT (Pin 5) Open-drain fault indicator Asserts low on any detected fault (open/short LED, overtemp, OVP); simplifies system-level error handling with pull-up only.
PWM (Pin 7) Brightness control input Direct PWM interface (100 Hz–20 kHz); output replicates input duty cycle - eliminates need for microcontroller-based dimming logic.
FB (Pin 16) DC-DC feedback input Connects to resistive divider from VOUT; enables adaptive output voltage control to minimize power loss across current sinks.

Key Features

Feature Design Value
Adaptive output voltage control Real-time adjustment of boost/SEPIC output to minimum required headroom across active LED strings - improves system efficiency by up to 15% vs fixed-output designs.
Integrated 4.3-V LDO Supplies VDDIO/EN rail directly from VIN - eliminates need for external bias regulator and reduces BOM count in battery-powered or wide-input systems.
Four independent current sinks Each programmable up to 100 mA with 1% typical matching - supports multi-zone backlighting with consistent luminance across display regions.
Spread-spectrum modulation ±3% frequency dithering at 1 kHz - reduces peak EMI by >10 dB without compromising regulation or efficiency.
Comprehensive fault coverage Detects open/short LED, VIN OVP/UVLO, and thermal overload - enables fail-safe operation in mission-critical industrial environments.

Applications

Industrial Control Panel Backlighting Test & Measurement Instrument Displays

Use Scenario: High-reliability LCD backlight in factory-floor HMIs exposed to wide temperature swings and electrical noise.

IC Role / Device Role / Timing Role: Four-channel constant-current driver with adaptive voltage and fault reporting - manages independent LED zones while minimizing thermal stress.

Use Value: 1% current matching ensures uniform brightness across display; thermal shutdown and open-LED detection prevent field failures during extended operation.

Use Scenario: Precision analog instrument with segmented LCD requiring stable, flicker-free illumination under varying ambient light.

IC Role / Device Role / Timing Role: PWM-controlled LED driver with 10,000:1 dimming range - enables calibrated brightness control aligned with measurement accuracy requirements.

Use Value: 100 Hz–20 kHz PWM compatibility supports both low-frequency human-perceptible dimming and high-frequency noise-immune operation.

Industrial PC Front Panel Lighting Automated Test Equipment (ATE) Status Indicators

Use Scenario: Ruggedized IPC front bezel with status LEDs powered from 12–36 V DC bus with minimal filtering.

IC Role / Device Role / Timing Role: Wide-input LED driver with integrated boost/SEPIC - accepts unregulated supply and delivers stable current despite input ripple.

Use Value: 4.5–40 V input range eliminates need for upstream DC-DC; internal LDO powers logic pins directly - reduces component count.

Use Scenario: ATE rack with dozens of status LEDs requiring coordinated brightness, fault isolation, and long-term reliability.

IC Role / Device Role / Timing Role: Fault-reporting LED driver with open/short detection per channel - enables automated diagnostics without external sensing.

Use Value: FAULT pin asserts on any channel failure; disabled unused outputs reduce quiescent current and simplify layout.

Equivalent & Alternatives

The following parts are listed as comparable options for similar LED driver applications.

Alternative Part Technical Difference Application Difference Selection Advice
TPS61193PWPR Three-channel version; identical architecture, same pinout except missing OUT4 and associated GND pin. Suitable for 3-string backlighting; lacks fourth channel for quad-zone control or redundancy. Select when exactly three LED strings are needed - shares layout, firmware, and BOM with TPS61194PWPR but reduces cost and footprint.
LM3409QMHX/NOPB Single-channel buck-boost LED driver; no integrated current sinks, requires external MOSFET and sense resistor. Targeted at high-power single-string applications; lacks multi-channel synchronization and adaptive voltage control. Choose for >1 A LED currents or custom topology flexibility; not a drop-in replacement due to different control scheme and external component requirements.

Compared with TPS61194PWPR, TPS61193PWPR offers identical performance in a reduced-channel form factor ideal for cost-sensitive 3-string designs, while LM3409QMHX/NOPB provides higher single-string current capability at the expense of integration, multi-channel coordination, and ease of use.

Availability

TPS61194PWPR is available at Aetrix Electronics and suitable for industrial backlighting systems in control panels, test and measurement equipment, and industrial PCs requiring stable component supply, long-lifecycle support, and automotive-grade reliability.

Supply support for TPS61194PWPR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in high-reliability industrial and automotive solutions.

The TPS61194 belongs to TI's high-performance LED driver product line, designed specifically for robust, multi-zone backlighting in harsh industrial environments where precision current matching, wide input range, and comprehensive fault protection are mandatory.

FAQ

What is the maximum LED string voltage supported by the TPS61194PWPR?

The TPS61194PWPR supports up to 45 V on its DC-DC output, enabling it to drive LED strings with combined forward voltages up to approximately 40 V. This is set via an external resistor divider on the FB pin, and the device dynamically adjusts output voltage to the minimum required headroom - ensuring optimal efficiency across varying LED configurations and temperatures. The TPS61194PWPR maintains this capability across its full operating temperature range (−40°C to +125°C).

How does the TPS61194PWPR achieve 10,000:1 PWM dimming ratio?

The TPS61194PWPR achieves 10,000:1 dimming at 100 Hz by precisely replicating the input PWM signal at its LED outputs with sub-microsecond timing fidelity (minimum on/off time of 0.5 µs). Its internal logic ensures zero latency between PWM input and current sink enable/disable, eliminating duty-cycle distortion. This specification is validated across the full operating temperature and input voltage range, making it suitable for high-contrast industrial displays requiring deep black levels and smooth grayscale transitions.

Can unused current sink outputs on the TPS61194PWPR be left floating?

No - unused current sink outputs (OUT1–OUT4) on the TPS61194PWPR must be connected to GND to disable them and exclude them from the adaptive voltage control loop and fault detection circuitry. Leaving them floating may cause unpredictable behavior, inaccurate headroom sensing, or false fault triggers. Grounding unused outputs also minimizes leakage current (≤5 µA per output) and ensures stable operation of the remaining active channels.

Does the TPS61194PWPR require external components for basic operation?

Yes - the TPS61194PWPR requires external components for core functionality: an inductor and diode for the boost/SEPIC converter, input/output capacitors (CIN/COUT), two resistors for current setting (RISET) and frequency setting (RFSET), and a feedback divider (R1/R2) for VOUT regulation. However, it integrates the power FET, LDO, current sinks, and protection logic - reducing total BOM count by ~30% compared to discrete-driver solutions. The HTSSOP-20 package includes an exposed thermal pad that must be soldered to a PCB copper pour for thermal management.

What fault conditions does the TPS61194PWPR detect and how is the FAULT pin used?

The TPS61194PWPR detects open-circuit and short-circuit conditions on any LED string, input overvoltage (OVP at 42 V typical), input undervoltage (UVLO at 4 V), and die overtemperature (thermal shutdown at 165°C). The open-drain FAULT pin asserts low during any fault condition and remains latched until the fault clears and the device resets - either via EN toggle or power cycle. No external pull-up is strictly required, but a 10-kΩ resistor to VDDIO/EN is recommended for reliable logic-level interfacing with microcontrollers or FPGA GPIOs.

TPS61194PWPR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
20-PowerTSSOP (0.173", 4.40mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
DC DC Regulator
Topology:
SEPIC, Step-Up (Boost)
Internal Switch(s):
Yes
Number of Outputs:
4
Voltage - Supply (Min):
4.5V
Voltage - Supply (Max):
40V
Voltage - Output:
45V
Current - Output / Channel:
100mA
Frequency:
300kHz ~ 2.2MHz
Dimming:
PWM
Applications:
Backlight
Operating Temperature:
-40°C ~ 125°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
20-HTSSOP

TPS61194PWPR FAQ

1.How can I place an order for TPS61194PWPR through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS61194PWPR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS61194PWPR reliable?

The price and inventory of TPS61194PWPR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS61194PWPR is usually 5 days.

3.What payment methods are accepted for TPS61194PWPR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS61194PWPR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS61194PWPR?

TPS61194PWPR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS61194PWPR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS61194PWPR?

For technical support, including TPS61194PWPR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS61194PWPR requirements.

6.How does Aetrix verify that TPS61194PWPR is sourced from the original manufacturer or authorized distributors?

All TPS61194PWPR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS61194PWPR meets industry standards.

7.What is the process for return or replacement of TPS61194PWPR?

All TPS61194PWPR units undergo pre-shipment inspection (PSI). If there is an issue with TPS61194PWPR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS61194PWPR part is unused and in its original packaging.

Return procedure for TPS61194PWPR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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