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Texas Instruments TPS92510DGQR

Part No.:
TPS92510DGQR
Manufacturer:
Texas Instruments
Category:
LED Drivers
Package:
10-PowerTFSOP, 10-MSOP (0.118", 3.00mm Width)
Datasheet:
AetrixTPS92510DGQR.pdf
Description:
IC LED DRVR RGLTR PWM 10HVSSOP
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,597

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Product details

Overview

TPS92510DGQR from Texas Instruments is a 60-V, 1.5-A peak-current-mode buck LED driver IC with integrated 200-mΩ high-side MOSFET, ±3% LED current accuracy, and dedicated PDIM pin for linear PWM dimming. It delivers constant current to high-brightness LED strings in street lighting and MR16 bulbs.

For engineers reviewing the TPS92510DGQR datasheet, TPS92510DGQR pinout, TPS92510DGQR application, or TPS92510DGQR equivalent, key selection considerations include its 100 kHz–2.5 MHz adjustable switching frequency, integrated thermal foldback via TSENSE, and MSOP-10 PowerPAD™ package with exposed thermal pad.

Technical Context

The TPS92510DGQR implements fixed-frequency peak-current-mode control with internal slope compensation to prevent subharmonic oscillation across full duty-cycle range. Its transconductance error amplifier (310 µA/V) compares VSENSE against a 200-mV reference to regulate LED current.

It features dual-mode RT/CLK pin operation: resistor-to-ground sets switching frequency (100–2500 kHz), while external clock input (300–2200 kHz) engages PLL synchronization with 100-µs lock-in time. Thermal foldback uses an NTC thermistor on TSENSE to reduce average LED current as sensed temperature rises.

Key Specifications

ParameterValue and Actual Design Meaning
Input Voltage Range3.5 V to 60 V - supports wide-input industrial and battery-backed LED systems without pre-regulation.
LED Current Accuracy±3% - ensures consistent luminous output across temperature and line variations.
Switching Frequency100 kHz to 2.5 MHz - enables compact magnetics and EMI optimization via external RT resistor or synchronized CLK input.
Integrated MOSFET RDS(on)200 mΩ at VBOOT–VPH = 6 V - reduces conduction loss and eliminates need for external high-side switch.
Reference Voltage200 mV ±5% over –40°C to +125°C - lowers sense resistor power dissipation and improves efficiency.
Thermal FoldbackNTC-based on TSENSE pin - actively limits average LED current to prevent thermal runaway in enclosed fixtures.
PWM Dimming InputDedicated PDIM pin with 1-µA pull-up - enables direct TTL-compatible dimming without external logic or level-shifting.

Pinout & Package

TPS92510DGQR is housed in a 10-pin MSOP PowerPAD™ package with exposed thermal pad (Pad) electrically connected to GND for enhanced thermal performance. The PowerPAD must be soldered to a PCB copper pour for proper junction-to-board thermal resistance (θJB = 37.5°C/W).

Pin/TerminalCircuit RoleDesign Meaning
BOOTBootstrap supply nodeDrives high-side MOSFET gate; requires 0.1-µF ceramic capacitor to PH for gate voltage generation.
COMPError amplifier outputConnects to RC compensation network; transconductance gain is 310 µA/V for stable loop response.
ENEnable / UVLO controlInternal 0.9-µA pull-up enables default ON state; threshold is 1.22 V with hysteresis for reliable start-up.
GNDPower and signal groundReference for all analog circuits; must be tied to exposed PowerPAD for thermal and electrical integrity.
PDIMPWM dimming inputDirectly disables gate driver when low; sample-and-hold preserves COMP voltage during off-time for fast recovery.
PHHigh-side MOSFET sourceSwitching node connecting to inductor; BOOT capacitor refreshes here during freewheeling phase.
RT/CLKFrequency programming / sync inputResistor-to-GND sets fSW; >2.2 V input triggers PLL mode for external clock synchronization.
TSENSEThermal feedback inputAccepts NTC thermistor divider; internal current source (95 µA typ.) enables foldback without external bias.
VINMain power inputSupplies internal LDOs and gate driver; UVLO threshold is 2.5 V with no hysteresis.
VSENSECurrent-sense feedbackInverting input of transconductance amplifier; referenced to 200-mV internal VREF for LED current regulation.

Key Features

FeatureDesign Value
Integrated high-side MOSFET200-mΩ RDS(on) eliminates external switch and reduces BOM count in buck LED drivers.
Dedicated PWM dimming pinPDIM supports 120–1000 Hz dimming with 10-µs minimum on-time for smooth brightness control.
Adjustable UVLO with hysteresisEN pin allows programmable start-up voltage (e.g., 12 V or 24 V battery systems) using two resistors.
Thermal foldback protectionReduces LED current before junction temperature reaches 150°C shutdown threshold, extending LED life.
PLL-based clock synchronizationEliminates beat frequencies in multi-string LED systems and simplifies EMI filter design.

Applications

Street LightingMR16 LED Bulbs

Use Scenario: Outdoor LED luminaires powered from 24–48 V DC or rectified AC with ambient temperatures up to 85°C.

IC Role / Device Role / Timing Role: Constant-current buck controller regulating 700 mA–1.5 A through multi-LED series strings.

Use Value: Integrated thermal foldback prevents LED lumen depreciation in sealed enclosures; 60-V VIN withstands line surges.

Use Scenario: Retrofit MR16 halogen replacement lamps operating from 12 V AC/DC with space-constrained PCB layouts.

IC Role / Device Role / Timing Role: High-efficiency step-down LED driver with minimal external components and MSOP-10 footprint.

Use Value: 200-mΩ MOSFET and 200-mV reference minimize heat and sense resistor loss; PowerPAD enables thermal management in tight spaces.

Emergency LightingIndustrial Lighting

Use Scenario: Battery-backed LED exit signs and emergency lights requiring reliable operation during brownouts and extended discharge cycles.

IC Role / Device Role / Timing Role: Wide-input buck regulator maintaining constant LED current from 3.5 V (deep-discharged LiFePO₄) to 60 V (boosted bus).

Use Value: Adjustable UVLO accommodates varying battery chemistries; cycle-by-cycle overcurrent protection safeguards during fault conditions.

Use Scenario: Factory floor high-bay fixtures exposed to vibration, dust, and wide temperature swings (–40°C to +85°C ambient).

IC Role / Device Role / Timing Role: Robust LED current controller with overtemperature shutdown (150°C) and thermal foldback for long-term reliability.

Use Value: MSOP-10 PowerPAD package achieves θJB = 37.5°C/W; integrated boot diode removes external component in high-duty-cycle operation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar LED driver applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LM3409HVMM/NOPB40-V max VIN, no integrated MOSFET, requires external high-side switch; 1.25-V reference vs. 200-mV.Higher BOM count and layout complexity; better suited for higher-current (>2 A) or lower-VIN designs where discrete FET optimization is needed.Select LM3409HVMM/NOPB when system requires >60-V input or discrete MOSFET selection for thermal/power trade-offs.
LT3474EDD#PBF40-V max VIN, integrated 0.35-Ω MOSFET, no thermal foldback, fixed 500-kHz fSW, no RT/CLK sync capability.Lacks NTC-based thermal management and frequency synchronization - unsuitable for multi-string or thermally constrained applications.Choose LT3474EDD#PBF only for simple, single-string 12–24 V LED systems where thermal foldback and sync are not required.

Compared with LM3409HVMM/NOPB and LT3474EDD#PBF, the TPS92510DGQR provides superior integration (MOSFET + 200-mV reference + TSENSE foldback + PLL sync) for 3.5–60 V, 1.5-A LED drivers where size, thermal safety, and EMI control are critical.

Availability

TPS92510DGQR is available at Aetrix Electronics and suitable for street lighting, emergency lighting, and MR16 LED bulb designs requiring stable component supply, long-lifecycle support, and automotive-grade reliability validation.

Supply support for TPS92510DGQR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader delivering analog, embedded processing, and connectivity solutions with emphasis on reliability, precision, and energy efficiency.

The TPS92510DGQR belongs to TI's high-voltage LED driver product line, engineered specifically for constant-current buck regulation in thermally demanding, wide-input industrial and architectural lighting applications.

FAQ

What is the maximum continuous LED current supported by the TPS92510DGQR?

The TPS92510DGQR is rated for 1.5-A peak inductor current and supports up to 1.5 A of continuous LED current under proper thermal design. Its integrated 200-mΩ high-side MOSFET and MSOP-10 PowerPAD™ package enable this rating when θJB ≤ 37.5°C/W is maintained. Derating applies above +125°C junction temperature per the datasheet's current-limit curve.

How does the TPS92510DGQR implement thermal foldback, and what components are required?

The TPS92510DGQR implements thermal foldback using the TSENSE pin, which sources 95 µA (typical) to bias an NTC thermistor connected between TSENSE and GND. As LED temperature rises, NTC resistance drops, lowering TSENSE voltage and reducing average LED current. A 0.01-µF bypass capacitor to GND is recommended for noise immunity. No external op-amp or ADC is required.

Can the TPS92510DGQR synchronize to an external clock, and what are the timing requirements?

Yes, the TPS92510DGQR synchronizes to an external clock via the RT/CLK pin. The input must swing below 0.7 V (low threshold) and above 2.2 V (high threshold), with minimum pulse width ≥40 ns. Synchronization range is 300–2200 kHz, and PLL lock-in time is 100 µs. The PH rising edge aligns to the RT/CLK falling edge, enabling deterministic multi-string timing.

What is the purpose of the BOOT pin, and what capacitor value is recommended?

BOOT supplies gate drive voltage to the internal high-side MOSFET. A 0.1-µF X7R/X5R ceramic capacitor (10-V rating min) must be placed between BOOT and PH. This capacitor recharges during the low-phase of PH (when freewheeling diode conducts). The TPS92510DGQR includes internal BOOT UVLO (2.1 V threshold) to disable the MOSFET if boot voltage sags, preventing shoot-through.

Does the TPS92510DGQR support 100% duty cycle operation, and under what conditions?

Yes, the TPS92510DGQR supports near-100% duty cycle operation as long as the BOOT-to-PH voltage remains above 2.1 V. This is enabled by its internal BOOT UVLO circuit and low gate-drive current demand. However, sustained zero-load conditions may prevent BOOT capacitor recharge; design must ensure sufficient inductor current during freewheeling to maintain BOOT voltage in high-duty-cycle applications.

TPS92510DGQR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
10-PowerTFSOP, 10-MSOP (0.118", 3.00mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
DC DC Regulator
Topology:
Step-Down (Buck)
Internal Switch(s):
Yes
Number of Outputs:
1
Voltage - Supply (Min):
3.5V
Voltage - Supply (Max):
60V
Voltage - Output:
-
Current - Output / Channel:
1.5A
Frequency:
100kHz ~ 2.5MHz
Dimming:
PWM
Applications:
Lighting
Operating Temperature:
-40°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
10-HVSSOP

TPS92510DGQR FAQ

1.How can I place an order for TPS92510DGQR through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS92510DGQR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS92510DGQR reliable?

The price and inventory of TPS92510DGQR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS92510DGQR is usually 5 days.

3.What payment methods are accepted for TPS92510DGQR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for TPS92510DGQR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for TPS92510DGQR?

TPS92510DGQR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS92510DGQR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS92510DGQR?

For technical support, including TPS92510DGQR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS92510DGQR requirements.

6.How does Aetrix verify that TPS92510DGQR is sourced from the original manufacturer or authorized distributors?

All TPS92510DGQR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS92510DGQR meets industry standards.

7.What is the process for return or replacement of TPS92510DGQR?

All TPS92510DGQR units undergo pre-shipment inspection (PSI). If there is an issue with TPS92510DGQR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS92510DGQR part is unused and in its original packaging.

Return procedure for TPS92510DGQR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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