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Texas Instruments TPS92612DBVR

Part No.:
TPS92612DBVR
Manufacturer:
Texas Instruments
Category:
LED Drivers
Package:
SC-74A, SOT-753
Datasheet:
AetrixTPS92612DBVR.pdf
Description:
IC LED DRV LIN PWM 150MA SOT23-5
Quantity:
Payment:
Payment
Shipping:
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Inventory:5,428

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Product details

Overview

TPS92612 from Texas Instruments is a single-channel high-side linear LED driver and constant-current source, delivering ±4.6% current accuracy from –40°C to +125°C, supporting up to 150 mA output with adjustable current via external RSNS, and featuring LED short-circuit protection with auto-recovery - used in factory automation lighting and gas detector status indicators.

For engineers reviewing the TPS92612 datasheet, TPS92612 pinout, TPS92612 application, or TPS92612 equivalent, key selection criteria include dropout voltage at 150 mA (≤700 mV), PWM dimming compatibility (200 Hz–2 kHz), thermal shutdown threshold (157–187°C), and SOT-23 (DBV) package compatibility with board-level thermal management for industrial LED loads.

Technical Context

The TPS92612 operates as a high-side constant-current regulator using an internal error amplifier to maintain 98 mV (typical) across an external sense resistor, enabling precise current setting independent of LED forward voltage variation. Its PWM input directly enables/disables output current and supports analog-equivalent brightness control through duty-cycle modulation.

Protection architecture includes short-to-ground detection with deglitch timing (80–175 µs), automatic retry sourcing (0.64–1.53 mA), and thermal shutdown with 15°C hysteresis. The device enters undervoltage lockout below 3.2 V supply and requires ≥4.5 V for normal regulation.

Key Specifications

ParameterValue and Actual Design Meaning
Output current range4–150 mA; set by external RSNS, enabling flexible LED string design without current-programming ICs
Current accuracy±4.6% over –40°C to +125°C; ensures stable luminance across automotive/industrial temperature extremes
Supply voltage range4.5 V to 40 V; supports wide-input industrial rails including 12 V, 24 V, and 36 V systems
Dropout voltage700 mV max at 150 mA; allows operation with minimal headroom between supply and LED string VF
Quiescent current0.2 mA typical; minimizes standby power loss in always-on status indicator applications
PWM frequency support200 Hz–2 kHz; avoids visible flicker while enabling fast-response dimming in human-machine interface lighting
Thermal shutdown threshold157–187°C junction; provides robust fault containment during sustained overload or poor PCB heatsinking

Pinout & Package

TPS92612 is housed in a 5-pin SOT-23 (DBV) package measuring 2.9 mm × 1.6 mm, optimized for space-constrained industrial PCBs and compatible with standard reflow profiles (MSL Level-1).

Pin/TerminalCircuit RoleDesign Meaning
GND (Pin 1)Ground referenceReturn path for internal bias and sense circuitry; must be low-impedance connection to minimize noise coupling into regulation loop
PWM (Pin 2)Digital enable/dimming inputLogic-level control: >1.2 V enables output; <1.1 V disables; supports direct MCU GPIO interfacing without level-shifting
SUPPLY (Pin 3)Device power railSupplies internal LDO and control circuitry; decoupling capacitor required to suppress supply transients affecting regulation stability
IN (Pin 4)Current-sense nodeHigh-side current return path; connects to RSNS to complete current-sense loop; voltage referenced to GND
OUT (Pin 5)Constant-current outputDrives LED anode (high-side configuration); withstands up to 45 V absolute max; supports off-board LED connections via long cables

Key Features

FeatureDesign Value
Auto-recovering short-circuit protectionMonitors VOUT continuously; asserts fault if <0.865 V for >125 µs, then sources 1.08 mA retry current until recovery
Low-dropout linear regulationMaintains 98 mV across RSNS with ≤700 mV total SUPPLY–OUT drop at 150 mA, reducing thermal load vs. higher-drop alternatives
Wide-temperature current accuracy±4.6% tolerance maintained from –40°C to +125°C ambient, eliminating need for external calibration in harsh environments
Thermal sharing supportEnables parallel external resistor to divert >50% of total current at worst-case VSUPPLY/VLED, lowering die temperature without sacrificing regulation precision
Fast PWM response17 µs typical rising-edge delay and 21 µs falling-edge delay ensure accurate dimming fidelity at 2 kHz switching

Applications

Factory Automation LightingGas Detector Status Indicators

Use Scenario: Illuminating operator-facing status LEDs on PLC I/O modules exposed to ambient temperatures from –25°C to +70°C.

IC Role / Device Role / Timing Role: High-side constant-current source regulating 120 mA through red/green dual-LED arrays with PWM-based mode indication.

Use Value: ±4.6% current accuracy ensures consistent brightness across temperature swings, while 700 mV dropout enables use with 12 V supply and 2.1 V LED strings.

Use Scenario: Driving safety-critical alarm LEDs in combustible gas sensors operating in uncontrolled warehouse environments.

IC Role / Device Role / Timing Role: Fault-tolerant LED driver with auto-recovery short-circuit protection to maintain visual alert integrity during wiring faults.

Use Value: Short-to-GND detection and retry sourcing (0.64–1.53 mA) restore illumination within milliseconds without system reset or host intervention.

Refrigerator Control PanelMedical Device Status Displays

Use Scenario: Powering blue-white backlight LEDs on touch-sensitive refrigerator control panels subject to condensation and thermal cycling.

IC Role / Device Role / Timing Role: Linear LED driver with thermal shutdown (157–187°C) and 150°C max junction rating for reliable operation behind sealed front panels.

Use Value: 200 µA quiescent current minimizes battery drain in backup power modes, while SOT-23 footprint simplifies layout in tight panel bezels.

Use Scenario: Providing calibrated intensity for patient-status indicator LEDs in portable diagnostic equipment certified to IEC 60601-1.

IC Role / Device Role / Timing Role: Precision current source delivering 100 mA ±4.6% to ensure repeatable photometric output per regulatory test protocols.

Use Value: 98 mV sense voltage enables use of low-value, high-power RSNS resistors with minimal thermal drift impact on accuracy.

Equivalent & Alternatives

The following parts are listed as comparable options for similar constant-current LED driver applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
AL8862SP-13Switch-mode buck LED driver; 30 V max input; requires external inductor; 100 mA max outputBetter efficiency (>90%) in high-dropout scenarios but adds EMI filtering complexity and costSelect when input-to-LED voltage differential exceeds 5 V and thermal budget is constrained
MAX16832AASA+Linear high-side driver; 40 V max input; ±3% current accuracy; 250 mA max output; no integrated short-circuit auto-recoveryHigher accuracy and current capability but lacks fault self-recovery, requiring external monitoring circuitrySelect when tighter current tolerance is critical and system-level fault handling is already implemented

Compared with AL8862SP-13 and MAX16832AASA+, the TPS92612 offers integrated short-circuit auto-recovery and simpler layout (no inductor), making it optimal for space-limited, reliability-critical industrial LED applications where moderate efficiency is acceptable.

Availability

TPS92612 is available at Aetrix Electronics and suitable for factory automation lighting, gas detector status indicators, and refrigerator control panels requiring stable component supply, long-term lifecycle support, and RoHS-compliant packaging.

Supply support for TPS92612 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor company headquartered in Dallas, Texas, designing and manufacturing analog and embedded processing solutions for industrial, automotive, and personal electronics markets.

The TPS92612 belongs to TI's industrial-grade LED driver product line, engineered specifically for robust constant-current regulation in safety-critical and thermally demanding applications such as building automation and medical diagnostics equipment.

FAQ

What is the maximum output current supported by the TPS92612?

The TPS92612 supports a maximum output current of 150 mA under recommended operating conditions. This value is achieved when the external current-sense resistor RSNS is selected to set the target current, with regulation maintained as long as the dropout voltage (SUPPLY–OUT) remains within specification (≤700 mV at 150 mA). The TPS92612 datasheet confirms this limit in Section 6.5 Electrical Characteristics under IOUT.

Does the TPS92612 require an external current-sense resistor, and what is its typical value for 150 mA output?

Yes, the TPS92612 requires an external high-side current-sense resistor (RSNS) to set output current. For 150 mA, the typical RSNS value is 0.653 Ω, calculated using the nominal sense voltage VCS_REG = 98 mV (from Equation 2 in the TPS92612 datasheet). The device regulates current by maintaining 98 mV across RSNS, so actual value may vary slightly based on tolerance and temperature drift.

How does the TPS92612 handle short-circuit faults on the OUT pin?

The TPS92612 detects short-to-ground faults on the OUT pin by monitoring VOUT against internal thresholds (VSG_th_falling = 0.865 V typical). If VOUT remains below this for ≥125 µs, it disables the main output and initiates auto-recovery by sourcing 1.08 mA (typical) from IN to OUT. Once VOUT rises above VSG_th_rising (1.2 V), normal regulation resumes - all without host intervention. This behavior is documented in Section 7.3.4.1 of the TPS92612 datasheet.

Can the TPS92612 operate from a 5 V supply while driving a 2.5 V LED at 150 mA?

Yes, the TPS92612 can operate from a 5 V supply driving a 2.5 V LED at 150 mA. With VSUPPLY = 5 V and VLED = 2.5 V, the required dropout is 2.5 V - well above the 700 mV maximum specified at 150 mA. However, power dissipation on the TPS92612 would be ~0.489 W (calculated in Section 8.2.1.2 of the TPS92612 datasheet), requiring adequate PCB copper area or heat-sharing resistors to maintain safe junction temperature.

What is the recommended PWM frequency range for brightness control with the TPS92612?

The TPS92612 supports PWM dimming from 200 Hz to 2 kHz, as specified in Section 7.3.3 of the datasheet. Frequencies in this range avoid visible flicker while ensuring sufficient timing margin: tPWM_delay_rising is 17 µs typical, and tPWM_delay_falling is 21 µs typical. Using 2 kHz allows faster response than 200 Hz, but both are validated for stable current regulation and minimal output ripple in the TPS92612 application curves (Figures 7–9).

TPS92612DBVR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
SC-74A, SOT-753
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Linear
Topology:
-
Internal Switch(s):
No
Number of Outputs:
1
Voltage - Supply (Min):
4.5V
Voltage - Supply (Max):
40V
Voltage - Output:
0V ~ 40V
Current - Output / Channel:
150mA
Frequency:
-
Dimming:
PWM
Applications:
Industrial
Operating Temperature:
-40°C ~ 125°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
SOT-23-5

TPS92612DBVR FAQ

1.How can I place an order for TPS92612DBVR through Aetrix?

Please submit a Request for Quotation (RFQ) for TPS92612DBVR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for TPS92612DBVR reliable?

The price and inventory of TPS92612DBVR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for TPS92612DBVR is usually 5 days.

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TPS92612DBVR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your TPS92612DBVR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for TPS92612DBVR?

For technical support, including TPS92612DBVR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your TPS92612DBVR requirements.

6.How does Aetrix verify that TPS92612DBVR is sourced from the original manufacturer or authorized distributors?

All TPS92612DBVR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that TPS92612DBVR meets industry standards.

7.What is the process for return or replacement of TPS92612DBVR?

All TPS92612DBVR units undergo pre-shipment inspection (PSI). If there is an issue with TPS92612DBVR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The TPS92612DBVR part is unused and in its original packaging.

Return procedure for TPS92612DBVR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

TPS92612DBVR Tags

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