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Texas Instruments UCC2804D

Part No.:
UCC2804D
Manufacturer:
Texas Instruments
Category:
Power Supply Controllers, Monitors
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixUCC2804D.pdf
Description:
IC OFFLINE SWITCH MULT TOP 8SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:989

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Product details

Overview

UCC2804D from Texas Instruments is a low-power BiCMOS current-mode PWM controller for off-line power supplies, featuring 50% maximum duty cycle, 12.5 V UVLO turn-on threshold, 5 V reference voltage with ±1.5% tolerance, and 70 ns current-sense-to-output response. It integrates internal soft start, leading-edge blanking, and totem-pole gate drive capable of ±750 mA peak output - optimized for high-reliability AC/DC adapters and industrial PSU designs.

For engineers reviewing the UCC2804D datasheet, UCC2804D pinout, UCC2804D application, or UCC2804D equivalent, key selection criteria include its 50% duty cycle limit (vs. 100% in UCC2802), higher UVLO hysteresis (4.2 V), compatibility with UC3842A pinout, and operation across –40°C to 125°C without external soft-start components.

Technical Context

The UCC2804D implements fixed-frequency current-mode control using an internal oscillator with RC timing (REF→RC resistor, RC→GND capacitor), delivering up to 1 MHz switching. Its dual current-sense comparators - one for PWM regulation and one for overcurrent fault detection - are digitally blanked for 100 ns after each OUT rising edge, eliminating need for external RC filtering on the CS pin.

It features a true low-impedance 2-MHz error amplifier at COMP (capable of sourcing/sinking current), internal full-cycle soft start clamping COMP voltage to 5 V over 4–10 ms, and a 5-V reference (REF) stable over temperature and load. The device enters UVLO below 8.3 V and restarts only after VCC exceeds 12.5 V, ensuring clean power-up sequencing in offline converters.

Key Specifications

Parameter Value and Actual Design Meaning
Max Duty Cycle 49% typical - limits conduction time to prevent transformer saturation in flyback topologies with high input voltage.
UVLO Turn-on Threshold 12.5 V (±0.5 V) - ensures reliable startup only after bulk capacitor reaches safe operating voltage in 85–265 VAC inputs.
Reference Voltage 5.0 V ±1.5% - provides precision feedback reference for ±1% output regulation in closed-loop SMPS designs.
CS-to-OUT Delay 70 ns typical - enables fast overcurrent shutdown and supports high-frequency (>500 kHz) operation with minimal dead-time uncertainty.
Operating Supply Current 500 μA typical - reduces auxiliary winding losses and enables efficient biasing in low-power standby modes.
Output Drive Strength ±750 mA peak - directly drives medium-size MOSFET gates (Qg ≤ 20 nC) without external buffer stages.
Temperature Range –40°C to +125°C - qualified for under-hood automotive and industrial environments requiring extended thermal margin.

Pinout & Package

UCC2804D is housed in an 8-pin SOIC (D package), 3.91 mm × 4.90 mm body size, with Gull-wing leads and standard JEDEC MS-012AC footprint. Thermal resistance RθJA = 117.9°C/W enables >0.65 W dissipation at TA = 25°C with minimal heatsinking.

Pin/Terminal Circuit Role Design Meaning
1 - COMP Error amplifier output / PWM comparator input Low-impedance 2-MHz op-amp output; sources/sinks current; clamped during soft start to limit max duty cycle.
2 - FB Inverting input of error amplifier Connects to voltage divider from output; short trace required to minimize noise coupling and phase shift.
3 - CS Current sense input Feeds two comparators (PWM + fault); digitally blanked for 100 ns post-OUT rise - eliminates external RC filter.
4 - RC Oscillator timing node Resistor from REF sets charging current; capacitor to GND sets frequency (f ≈ 1.5/(R×C)); supports up to 1 MHz.
5 - GND Power and signal reference ground Common return for VCC, REF, CS, FB, COMP; requires low-inductance connection to minimize switching noise.
6 - OUT Gate driver output Totem-pole stage delivers ±750 mA; actively held low during UVLO; logic-level compatible with N-channel MOSFETs.
7 - VCC Supply input Bias input powered via current-limiting resistor; UVLO active below 8.3 V; internal Zener clamps at 13.5 V.
8 - REF 5-V reference output Stable 5-V rail for error amp, logic, and external circuitry; requires ≥0.1 μF ceramic bypass close to pin.

Key Features

Feature Design Value
Internal full-cycle soft start COMP voltage ramps to 5 V in 4–10 ms - eliminates inrush current without external RC-PNP network.
Digital leading-edge blanking 100 ns CS blanking window synchronized to OUT edge - removes gate-drive-induced noise spikes without analog filter.
UC3842A pin-compatible layout Same 8-pin SOIC footprint and signal mapping as UC3842A - enables drop-in upgrade path with reduced BOM count.
BiCMOS process technology Enables 100 μA start-up current and 500 μA operating current - cuts auxiliary supply losses by >60% vs. bipolar UC3842.
High-speed error amplifier 2-MHz gain-bandwidth product - supports tighter loop compensation and faster transient response than UC3842's 1-MHz amp.

Applications

AC/DC Adapter Flyback PSU for Industrial Sensors

Use Scenario: 12 V/2 A universal-input (85–265 VAC) wall adapter powering IoT gateway modules.

IC Role / Device Role / Timing Role: Primary-side PWM controller regulating output via optocoupler feedback; sets 65 kHz switching frequency and enforces 49% max duty cycle to avoid transformer core reset failure.

Use Value: Internal soft start prevents inrush into bulk capacitor; 500 μA quiescent current extends no-load efficiency to >75% meeting DOE Level VI requirements.

Use Scenario: Isolated 24 V/0.5 A flyback converter supplying fieldbus interface cards in factory automation cabinets.

IC Role / Device Role / Timing Role: Current-mode controller with UVLO hysteresis (4.2 V) ensuring robust restart after brownouts; CS blanking rejects EMI from nearby motor drives.

Use Value: –40°C to 125°C rating allows operation inside sealed enclosures; 70 ns fault response protects MOSFET during short-circuit events.

Automotive Battery Charger Medical-Grade DC/DC Module

Use Scenario: 12 V lead-acid battery charger with wide-input (9–36 VDC) acceptance for vehicle service equipment.

IC Role / Device Role / Timing Role: Fixed-frequency current-mode controller managing synchronous rectification timing; uses RC pin to set 300 kHz for compact magnetics.

Use Value: 12.5 V turn-on threshold avoids false triggering during cranking dips; 5 V reference stability ensures ±1% output accuracy over temperature.

Use Scenario: 5 V/3 A isolated DC/DC module for patient-monitoring front-end electronics requiring reinforced insulation.

IC Role / Device Role / Timing Role: Primary-side controller implementing current-mode regulation with opto-isolated feedback; COMP pin used for remote sensing compensation.

Use Value: Low 100 μA start-up current enables reliable cold-start from backup supercaps; REF output powers isolated error amplifier bias.

Equivalent & Alternatives

The following parts are listed as comparable options for similar current-mode PWM controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
UCC2802D 100% max duty cycle; same 12.5 V UVLO but lower hysteresis (3.5 V); identical pinout and REF/CS/RC behavior. Suitable for forward or push-pull topologies requiring full conduction; not recommended for flyback where 49% limit prevents saturation. Select UCC2802D only when topology demands >49% duty cycle; verify transformer reset margin and adjust RC timing for same fSW.
UC3842AD Bipolar process; 1 mA start-up current; no internal soft start or CS blanking; 1 MHz max fSW; open-collector COMP. Legacy design reuse; requires external soft-start network and RC filter on CS; lower efficiency due to higher ICC. Choose UC3842AD only for cost-sensitive, non-automotive designs where BOM count and efficiency are secondary to legacy compatibility.

Compared with UCC2802D and UC3842AD, the UCC2804D uniquely balances high-voltage robustness (12.5 V UVLO), fault resilience (digital blanking), and low-power operation (500 μA ICC) - making it optimal for space-constrained, thermally demanding flyback converters where duty-cycle limiting is essential.

Availability

UCC2804D is available at Aetrix Electronics and suitable for AC/DC adapters, industrial flyback PSUs, and automotive battery chargers requiring stable component supply, long-term lifecycle support, and AEC-Q100-aligned reliability.

Supply support for UCC2804D includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management ICs, with decades of expertise in power conversion architecture and high-reliability manufacturing.

The UCC280x family was designed specifically for high-efficiency, low-component-count current-mode switching power supplies - targeting offline and DC/DC applications where startup current, thermal performance, and fault immunity are critical.

FAQ

What is the maximum operating frequency of the UCC2804D?

The UCC2804D supports oscillator frequencies up to 1 MHz, determined by the RC timing network (REF → RC resistor, RC → GND capacitor). For UCC2804D, the formula is f ≈ 1.5/(R × C), with recommended R = 10 kΩ–200 kΩ and C = 100 pF–1000 pF. At 1 MHz, propagation delays remain stable and CS blanking maintains noise immunity.

Does the UCC2804D require an external soft-start circuit?

No - the UCC2804D integrates full-cycle internal soft start that clamps the COMP voltage to ramp linearly to 5 V over 4–10 ms. This eliminates the need for external resistors, capacitors, and PNP transistors traditionally used with UC3842-family controllers, reducing BOM count and board area.

How does the UCC2804D differ from the UC3842A in current-sense handling?

The UCC2804D features digital leading-edge blanking - disconnecting the CS pin from both PWM and overcurrent comparators for 100 ns after each OUT rising edge. Unlike UC3842A, which requires external RC filtering to suppress gate-drive noise, UCC2804D achieves cleaner sensing with no added components and lower CS-to-OUT delay (70 ns vs. ~200 ns).

What is the purpose of the 4.2 V UVLO hysteresis in the UCC2804D?

The 4.2 V hysteresis (12.5 V turn-on, 8.3 V turn-off) prevents oscillatory restart during brownout conditions common in industrial mains or automotive battery systems. This wide gap ensures the UCC2804D remains latched off until VCC recovers sufficiently - avoiding repeated stress on the power MOSFET and output rectifier during unstable input.

Can the UCC2804D drive a MOSFET directly without a gate driver IC?

Yes - the UCC2804D's totem-pole output delivers ±750 mA peak current, sufficient to drive MOSFETs with gate charge (Qg) ≤ 20 nC at switching frequencies up to 500 kHz. For higher Qg devices or >1 MHz operation, a discrete buffer may be added, but most 600 V/1 A–5 A MOSFETs interface directly with robust rise/fall times (41 ns/44 ns into 1 nF).

UCC2804D Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
UCC280x
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Obsolete
Programmable:
-
Applications:
PWM Controller
Voltage - Input:
-0.3V ~ 6.3V
Voltage - Supply:
8.3V ~ 11V
Current - Supply:
500 µA
Operating Temperature:
-40°C ~ 125°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SOIC

UCC2804D FAQ

1.How can I place an order for UCC2804D through Aetrix?

Please submit a Request for Quotation (RFQ) for UCC2804D on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for UCC2804D reliable?

The price and inventory of UCC2804D are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for UCC2804D is usually 5 days.

3.What payment methods are accepted for UCC2804D?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for UCC2804D transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for UCC2804D?

UCC2804D orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your UCC2804D order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for UCC2804D?

For technical support, including UCC2804D datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your UCC2804D requirements.

6.How does Aetrix verify that UCC2804D is sourced from the original manufacturer or authorized distributors?

All UCC2804D products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that UCC2804D meets industry standards.

7.What is the process for return or replacement of UCC2804D?

All UCC2804D units undergo pre-shipment inspection (PSI). If there is an issue with UCC2804D, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The UCC2804D part is unused and in its original packaging.

Return procedure for UCC2804D:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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