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Texas Instruments UCC28061QDRQ1

Part No.:
UCC28061QDRQ1
Manufacturer:
Texas Instruments
Category:
PFC (Power Factor Correction)
Package:
16-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixUCC28061QDRQ1.pdf
Description:
IC PFC CTR TRANS 45KHZ 16SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,820

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Product details

Overview

UCC28061QDRQ1 from Texas Instruments is an AEC-Q100 Grade 1 qualified natural interleaving transition-mode (TM) PFC controller for automotive and industrial 100–800 W power supplies. It features dual-channel gate drivers (1-A source/1.8-A sink), integrated brownout detection, fail-safe OVP with dual-path HVSEN/VSENSE monitoring, and sensorless current shaping. It enables high-efficiency, low-audible-noise PFC in e-bike chargers and on-board chargers.

For engineers reviewing the UCC28061QDRQ1 datasheet, UCC28061QDRQ1 pinout, UCC28061QDRQ1 application, or UCC28061QDRQ1 equivalent, key selection criteria include its two-phase TM interleaving architecture, automotive-grade thermal shutdown (160°C), ±25 mA continuous gate drive capability, and dual OVP fault tolerance-critical for safety-compliant 400 VDC output systems.

Technical Context

The UCC28061QDRQ1 implements Natural Interleaving™-a master-master two-phase TM control scheme where both channels self-synchronize without a slave, delivering inherent phase matching and fast transient response. Its transconductance error amplifier (96 μS typ) regulates output voltage via VSENSE feedback referenced to 6.0 V internal VREF.

Phase management is dynamically controlled via PHB input, enabling seamless single-/two-phase operation based on line voltage and load. FailSafe OVP uses independent thresholds on HVSEN (4.87 V rising) and VSENSE (6.45 V rising), with separate hysteresis and fault latching to prevent catastrophic overvoltage from sensing failures.

Key Specifications

ParameterValue and Actual Design Meaning
VCC operating range14 V to 21 V - powers all internal circuits including 1-A/1.8-A gate drivers; clamped at 24 V to prevent damage
Gate drive output1-A source / 1.8-A sink - drives MOSFET gates directly without external buffers in most 600-V designs
VSENSE regulation voltage6.00 V ±0.18 V - sets nominal 400 VDC output via resistor divider; enables precise output voltage programming
HVSEN OVP threshold4.87 V (rising) - triggers immediate PWM shutdown if high-side sense fails, providing redundant protection
Thermal shutdown+160°C (rising), +140°C (falling) - ensures safe operation in under-hood automotive environments
ZCDA/ZCDB thresholdsFalling: 1.0 V typ; Rising: 1.68 V typ - enables accurate zero-current detection for TM boundary conduction
PHB enable threshold0.8 V (falling) to disable Phase B; 1.0 V (rising) to re-enable - supports adaptive light-load efficiency optimization

Pinout & Package

UCC28061QDRQ1 is housed in a 16-pin SOIC (D) package with exposed pad thermal enhancement, rated for –40°C to +125°C ambient operation and qualified per AEC-Q100 Grade 1.

Pin/TerminalCircuit RoleDesign Meaning
ZCDB (1)Zero-current detect input BDetects inductor current zero-crossing for Phase B; falling edge below ~1.0 V triggers GDB rise
AGND (6)Analog ground referenceReturn for error amp, compensation network, and analog signal paths; must be isolated from PGND except at single point
COMP (5)Error amplifier outputTransconductance output (96 μS); gate on-time ∝ (VCOMP – 125 mV); soft-start pulls low to ensure safe restart
CS (10)Cycle-by-cycle current senseOvercurrent protection at –200 mV rising threshold; blanked for 100 ns after GD edge to reject diode-recovery noise
GDA (14)Phase A gate driver output1-A source / 1.8-A sink; drives boost MOSFET gate; requires short trace or series damping resistor if >12.6 mm
GDB (11)Phase B gate driver outputIdentical specs to GDA; enables true interleaved two-phase operation with matched timing and ripple cancellation
VSENSE (2)Output voltage feedback6.0 V regulation reference; open-loop protection pulls it low if disconnected, disabling outputs and reducing IVCC
HVSEN (8)Redundant high-voltage OVP senseIndependent OVP path (4.87 V rising); also provides power-good signal to downstream converters when within 2.5 V window
PHB (4)Phase B enable controlDynamic phase shedding: pull <0.8 V to disable Phase B and double Phase A on-time, maintaining COMP stability
TSET (3)PWM on-time programmingResistor-to-AGND sets on-time factor KTL (4.0 μs/V typ) and minimum switching period (2.2 μs typ)
VINAC (7)AC input voltage monitorBrownout detection at 1.39 V falling; 440 ms filter prevents false trips during line dips
VCC (12)Bias supply input14–21 V regulated input; powers all logic and drivers; internal clamp protects against overvoltage
PWMCNTL (9)Open-drain PWM enable outputLow when HVSEN is valid AND ZCDA/ZCDB are toggling correctly; used for system-level sequencing and fault reporting
VREF (15)6.0 V precision referenceStable 6 V output (±10 mV), max 2 mA load; turns off during UVLO/VSENSE disable to reduce quiescent current
PGND (13)Power ground returnReturn path for gate drivers and high-current switching nodes; must be short-traced to AGND at single point
ZCDA (16)Zero-current detect input ASymmetric to ZCDB; falling edge initiates GDA rise; clamped 0–3 V to protect against inductive kickback

Key Features

FeatureDesign Value
Natural Interleaving™ architectureTwo master-phase TM control eliminates slave synchronization delay, enabling inherently matched timing and reduced output capacitor ripple
FailSafe OVP with dual sensingIndependent HVSEN and VSENSE OVP paths prevent single-point failure from causing overvoltage; each with dedicated thresholds and hysteresis
Soft-start on overvoltageAutomatic recovery after OVP event: COMP is held low until discharged below 0.5 V, ensuring controlled restart with minimal inrush
Inrush-safe current limitingPrevents MOSFET conduction during startup by holding GD outputs low until VINAC exceeds brownout threshold and CS settles
Integrated brownout detection440 ms filtered VINAC monitoring at 1.39 V threshold ensures stable operation during AC line sags without false shutdowns

Applications

On-Board EV ChargerE-Bike Battery Charger

Use Scenario: 3.3 kW bidirectional OBC with 400 VDC intermediate bus and active PFC front-end.

IC Role / Device Role / Timing Role: Dual-phase TM PFC controller managing interleaved boost stages to meet CISPR-25 Class 5 EMI limits and IEC 61000-3-2 harmonic standards.

Use Value: Natural Interleaving reduces bulk capacitor RMS current by >30%, enabling smaller 105°C-rated electrolytics and extending lifetime in under-hood thermal environments.

Use Scenario: 350 W portable e-bike charger with universal AC input (85–265 VAC) and 54.6 V battery output.

IC Role / Device Role / Timing Role: Transition-mode PFC controller regulating 400 VDC bus while dynamically shedding Phase B below 20% load to maintain >92% efficiency at 10% load.

Use Value: PHB-controlled phase management improves light-load efficiency by 4.2% versus fixed two-phase operation, meeting EU CoC Tier 2 requirements.

Automotive Lighting Power SupplyIndustrial Motor Drive Front-End

Use Scenario: 200 W LED headlamp driver requiring flicker-free operation and AEC-Q100 compliance.

IC Role / Device Role / Timing Role: Automotive-grade PFC controller supplying clean 400 VDC bus to downstream LLC resonant converter, immune to engine cranking dips.

Use Value: Integrated brownout (1.39 V VINAC threshold) and 440 ms filtering sustain operation during 6 V cold-crank events, preventing headlamp dropout.

Use Scenario: 750 W servo drive with regenerative braking and strict THD limits (<5%) across 3-phase input.

IC Role / Device Role / Timing Role: High-power PFC controller implementing sensorless current shaping to eliminate current-sense resistor drift errors in harsh factory environments.

Use Value: Sensorless shaping removes gain drift from temperature and aging, maintaining <3.5% THD over –25°C to +70°C ambient without recalibration.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PFC controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
UCC28063QDRQ1Single-phase TM PFC controller; no interleaving; lower gate drive (0.5-A source/1-A sink); no PHB pinSuitable for cost-sensitive ≤300 W designs where ripple cancellation and phase management are unnecessarySelect when system power ≤300 W and automotive qualification is required but dual-phase complexity is not justified
L6564HTRNon-automotive TM PFC controller; no AEC-Q100 qualification; no HVSEN; only VSENSE-based OVP; 125°C max junctionTargeted at industrial/commercial 100–600 W supplies without automotive reliability or dual-OVP requirementsChoose for non-automotive applications needing proven TM performance but without fail-safe OVP or Grade 1 thermal rating

Compared with UCC28061QDRQ1, UCC28063QDRQ1 lacks interleaving and phase management but offers lower BOM cost for simpler designs, while L6564HTR provides mature TM control without automotive qualification or dual-path OVP-making UCC28061QDRQ1 the only option meeting full AEC-Q100 Grade 1, Natural Interleaving, and FailSafe OVP requirements.

Availability

UCC28061QDRQ1 is available at Aetrix Electronics and suitable for automotive on-board chargers, e-bike battery systems, and industrial motor drive front-ends requiring stable component supply, AEC-Q100 compliance, and high-reliability PFC control.

Supply support for UCC28061QDRQ1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management ICs, with deep expertise in automotive-grade power conversion solutions.

The UCC28061QDRQ1 belongs to TI's automotive PFC controller product line, designed specifically for high-efficiency, low-noise, safety-critical AC-DC front-ends in electric mobility and under-hood electronics.

FAQ

What is the purpose of the PHB pin on the UCC28061QDRQ1?

The PHB pin on the UCC28061QDRQ1 controls Phase B operation: pulling it below 0.8 V disables Phase B and doubles Phase A on-time to maintain regulation, while raising it above 1.0 V re-enables two-phase interleaving. This dynamic phase management improves light-load efficiency and reduces audible noise in automotive and e-bike applications. The UCC28061QDRQ1 uses this feature to meet EU CoC Tier 2 requirements without external controllers.

How does the FailSafe OVP function work in the UCC28061QDRQ1?

The UCC28061QDRQ1 implements FailSafe OVP using two independent sensing paths: VSENSE (6.45 V rising threshold) and HVSEN (4.87 V rising threshold). Either path triggering causes immediate PWM shutdown and latches the fault until reset. This dual-path architecture prevents catastrophic overvoltage from single-component failures like open-divider resistors or PCB trace opens. The UCC28061QDRQ1 is the only AEC-Q100 Grade 1 PFC controller with this redundancy.

What is the recommended layout practice for AGND and PGND on the UCC28061QDRQ1?

For the UCC28061QDRQ1, AGND and PGND must be connected at a single point near the IC to prevent high-current switching noise from coupling into analog circuits. AGND carries error amplifier, compensation, and reference currents; PGND returns gate driver and power FET currents. Separating these planes except at one star point minimizes COMP voltage disturbance and improves regulation accuracy. This layout is critical for achieving <±1% output voltage stability in the UCC28061QDRQ1.

Can the UCC28061QDRQ1 operate in single-phase mode, and how is it configured?

Yes, the UCC28061QDRQ1 supports single-phase operation by pulling the PHB pin low (<0.8 V) or connecting it to AGND. In this mode, Phase A on-time doubles automatically to maintain output regulation, and GDB remains inactive. The UCC28061QDRQ1 retains full protection features-including brownout, OVP, and thermal shutdown-in single-phase mode, making it suitable for lower-power automotive subsystems where space or cost constraints limit two-phase implementation.

What is the role of the TSET pin in configuring the UCC28061QDRQ1's switching behavior?

The TSET pin on the UCC28061QDRQ1 sets the on-time factor (KTL = 4.0 μs/V typ) and minimum switching period (2.2 μs typ) via an external resistor to AGND. A 133 kΩ resistor yields nominal timing; increasing resistance extends on-time and reduces frequency, allowing optimization for EMI or efficiency trade-offs. This direct analog programming avoids digital configuration overhead and ensures deterministic timing in the UCC28061QDRQ1's automotive-grade operation.

UCC28061QDRQ1 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
Natural Interleaving™
Package/Case:
16-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Active
Mode:
Discontinuous (Transition)
Frequency - Switching:
45kHz
Current - Startup:
100 µA
Voltage - Supply:
14V ~ 21V
Operating Temperature:
-40°C ~ 125°C
Grade:
Automotive
Qualification:
AEC-Q100
Mounting Type:
Surface Mount
Supplier Device Package:
16-SOIC

UCC28061QDRQ1 FAQ

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Please submit a Request for Quotation (RFQ) for UCC28061QDRQ1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

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The price and inventory of UCC28061QDRQ1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for UCC28061QDRQ1 is usually 5 days.

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UCC28061QDRQ1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

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Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for UCC28061QDRQ1?

For technical support, including UCC28061QDRQ1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your UCC28061QDRQ1 requirements.

6.How does Aetrix verify that UCC28061QDRQ1 is sourced from the original manufacturer or authorized distributors?

All UCC28061QDRQ1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that UCC28061QDRQ1 meets industry standards.

7.What is the process for return or replacement of UCC28061QDRQ1?

All UCC28061QDRQ1 units undergo pre-shipment inspection (PSI). If there is an issue with UCC28061QDRQ1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The UCC28061QDRQ1 part is unused and in its original packaging.

Return procedure for UCC28061QDRQ1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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