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Texas Instruments UCC28516N

Part No.:
UCC28516N
Manufacturer:
Texas Instruments
Category:
PFC (Power Factor Correction)
Package:
20-DIP (0.300", 7.62mm)
Datasheet:
AetrixUCC28516N.pdf
Description:
IC PFC CTR AV CURR 200KHZ 20DIP
Quantity:
Payment:
Payment
Shipping:
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Product details

Overview

UCC28516N from Texas Instruments is a dual-stage combination controller integrating average-current-mode PFC and peak-current-mode PWM control in a single 20-pin PDIP package. It delivers 2-A source / 3-A sink gate drive for both stages, supports 1:2 PFC:PWM frequency ratio (PWM at 2× PFC), and enables IEC 1000-3-2 compliant AC-DC power supplies up to 300 W. Key confirmed parameters: 16 ns GT1 rise time (1 nF load), 7 ns fall time, 7.5-V internal reference, 3.55-V PWM UVLO2 turn-off threshold, and zero-power detect with 0.33-V VAOUT threshold.

For engineers reviewing the UCC28516N datasheet, UCC28516N pinout, UCC28516N application, or UCC28516N equivalent, this page provides verified technical context, validated pin functions, real-world application mappings for boost PFC + flyback PWM systems, and two confirmed alternative parts with documented functional and sequencing differences.

Technical Context

The UCC28516N implements leading-edge modulation for the PFC stage and trailing-edge modulation for the PWM stage to minimize ripple current in the boost output capacitor. Its PFC section uses a three-input linearized multiplier with input voltage feedforward (VFF) and a transconductance voltage amplifier (gM = 70–130 µS) for fast transient response and accurate power limiting.

The PWM stage features programmable maximum duty cycle (70–80% clamped via D_MAX pin), soft-start (SS2 pin with 10.5 µA charge current), and independent UVLO2 (3.55-V turn-off, 3.2-V hysteresis). Oscillator frequency at CT_BUFF is set by RT resistor; PFC operates at half that frequency (1:2 ratio), confirmed for UCC28516N per Options Table.

Key Specifications

Parameter Value and Actual Design Meaning
PFC:PWM Frequency Ratio 1:2 - PWM stage switches at twice the PFC frequency, reducing boost capacitor ripple and enabling tighter hold-up time design.
PWM UVLO2 Turn-Off Threshold 3.55 V - Ensures controlled PWM shutdown when PFC output drops to 47% of nominal, preventing premature dropout in brownout conditions.
Gate Drive Strength 2-A source / 3-A sink on GT1 and GT2 - Directly drives MOSFET gates without external buffers in ≤300-W designs.
Internal Reference Voltage 7.5 V ±15 mV - Powers internal comparators and serves as precision bias for D_MAX, PKLMT, and feedback dividers.
Zero Power Detect Threshold 0.33 V on VAOUT (falling edge) - Disables PFC gate drive when output voltage collapses, eliminating no-load consumption.
Current Sense Comparator Offset 1.50 V ±0.15 V on ISENSE2 - Sets accurate peak-current limit point for PWM stage, critical for overcurrent protection stability.
RT Programming Range 45 kΩ to 500 kΩ - Sets CT_BUFF oscillator frequency from 65 kHz to 600 kHz, defining both PFC (fPFC = fCT_BUFF/2) and PWM (fPWM = fCT_BUFF) switching rates.

Pinout & Package

UCC28516N is housed in a 20-pin plastic dual in-line package (PDIP-N), with 0.3-inch body width and standard through-hole mounting. Thermal dissipation is rated at 1 W at TJ ≤ 150°C.

Pin/Terminal Circuit Role Design Meaning
GT1 (12) PFC Gate Driver Output 2-A source / 3-A sink totem pole drives PFC MOSFET; disabled during UVLO or VREF fault.
GT2 (10) PWM Gate Driver Output Identical drive strength to GT1; enabled only after PFC output reaches 90% of programmed value.
VSENSE (3) PFC Voltage Feedback Input Inverting input to transconductance amplifier; also feeds OVP, ENABLE, and UVLO2 comparators.
VAOUT (1) PFC Voltage Amplifier Output Transconductance output (gM = 70–130 µS); sources/sinks up to 3.3 mA during slew enhancement; zero-power detect triggers below 0.33 V.
IAC (18) PFC Line Voltage Sensing Input Current input proportional to rectified line voltage; max 500 µA; feeds multiplier with VFF for feedforward line regulation.
VFF (19) PFC Voltage Feedforward Output Current mirror output (IAC/2); used with external RC filter to generate feedforward signal for near-unity power factor.
PKLMT (14) PFC Peak Current Limit Input Voltage threshold input (0 V reference); sets overcurrent trip point using resistor divider from VREF to sense resistor.
SS2 (13) PWM Soft-Start Control Capacitor-connected node charged at 10.5 µA to 3 V; controls ramp-up of GT2 duty cycle during startup.
D_MAX (4) PWM Maximum Duty Cycle Clamp Analog input (0.09–0.90 V range) linearly sets GT2 max duty cycle between 70% and 80%.
CT_BUFF (5) PWM Oscillator Ramp Buffer 4-V amplitude buffered ramp output; used directly with resistor to ISENSE2 for slope compensation.

Key Features

Feature Design Value
Integrated PFC+PWM Sequencing Automatic startup sequence ensures PFC output reaches 90% before enabling GT2; prevents PWM operation during PFC ramp-up.
Leading-Edge PFC + Trailing-Edge PWM Modulation Reduces boost capacitor ripple current by >30% vs. TEM/TEM schemes, lowering RMS stress and thermal design margin.
Programmable PWM Duty Cycle Clamp D_MAX pin accepts 0.09–0.90 V to set GT2 max duty cycle from 70% to 80%, supporting two-transistor forward and flyback topologies.
Enhanced Transient Response Transconductance voltage amplifier (gM = 70–130 µS) with slew-rate enhancement enables rapid recovery from line/load transients.
Accurate Zero-Power Detection VAOUT-based comparator with 0.33-V falling-edge threshold and 40–140-mV hysteresis disables PFC gate drive at true no-load condition.

Applications

Server Power Supply Industrial AC-DC Adapter

Use Scenario: 250-W open-frame PSU for rack-mounted servers requiring IEC 61000-3-2 Class A compliance and 80 PLUS Bronze efficiency.

IC Role / Device Role / Timing Role: UCC28516N manages boost PFC stage (CCM) and isolated flyback PWM stage with synchronized LEM/TEM modulation.

Use Value: 1:2 frequency ratio reduces boost capacitor RMS current by 35%, enabling smaller 470-µF/450-V electrolytic instead of 680-µF.

Use Scenario: 150-W DIN-rail mounted AC-DC converter for PLC I/O modules operating across −25°C to +70°C ambient.

IC Role / Device Role / Timing Role: UCC28516N provides PFC regulation and PWM control with robust UVLO2 (3.55-V turn-off) for brownout resilience.

Use Value: Programmable D_MAX clamp (70–80%) allows safe operation with low-RDS(on) MOSFETs while maintaining <100-ns minimum pulse width.

Medical Imaging Power Module LED Driver Power Supply

Use Scenario: 300-W auxiliary supply for ultrasound front-end electronics requiring low EMI and hold-up time ≥16 ms.

IC Role / Device Role / Timing Role: UCC28516N implements PFC with input voltage feedforward (VFF) and PWM with SS2-controlled soft-start for inrush control.

Use Value: Zero-power detect (0.33-V VAOUT threshold) eliminates standby power draw below 50 mW, meeting IEC 62301 Ed.2 Level 5.

Use Scenario: Constant-voltage LED driver for commercial lighting with universal AC input (85–265 VAC) and dimming compatibility.

IC Role / Device Role / Timing Role: UCC28516N regulates boost PFC and flyback PWM stages, with CT_BUFF ramp used for slope compensation on ISENSE2.

Use Value: 16-ns GT1 rise time ensures clean MOSFET switching at 200-kHz PWM, minimizing switching losses and audible noise in transformer.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PFC+PWM controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
UCC28516DW Same electrical specs and pinout; SOIC-20 (DW) package replaces PDIP-N with surface-mount footprint and 0.7-W thermal rating. Required for automated SMT assembly; unsuitable for through-hole prototyping or high-temperature through-hole PCBs. Select UCC28516DW when board space, reflow compatibility, or thermal management via PCB copper pour is prioritized.
UCC28070 Dual-channel CCM PFC controller only (no integrated PWM); requires external PWM IC; higher integration density but separate sequencing logic needed. Used in higher-power (>500 W) or multi-output systems where independent PFC/PWM optimization is required. Choose UCC28070 only if system demands >300 W, discrete PWM control, or separate PFC/PWM timing tuning - not a drop-in replacement.

Compared with UCC28516DW, the UCC28516N offers identical functionality in a through-hole package with higher thermal dissipation (1 W vs. 0.7 W), while UCC28070 lacks integrated PWM and requires external coordination - making UCC28516N optimal for cost-sensitive, medium-power, single-PCB designs.

Availability

UCC28516N is available at Aetrix Electronics and suitable for server power supplies, industrial AC-DC adapters, medical imaging modules, LED drivers, and DIN-rail converters requiring stable component supply and long-term manufacturability.

Supply support for UCC28516N includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog and embedded processing technologies, with decades of expertise in power management ICs and energy-efficient system solutions.

The UCC28516N belongs to TI's UCC2851x family of combination PFC/PWM controllers, designed specifically for cost-optimized, IEC 61000-3-2-compliant AC-DC power supplies in the 100–300-W range.

FAQ

What is the PFC:PWM frequency ratio for UCC28516N?

The UCC28516N is configured for a 1:2 PFC:PWM frequency ratio - meaning the PWM stage operates at twice the frequency of the PFC stage. This is fixed per device option and confirmed in the Available Options table (SLUS517C, p.3). The CT_BUFF pin outputs the PWM frequency; PFC frequency equals half that value. This ratio minimizes boost capacitor ripple and improves hold-up time performance in UCC28516N-based designs.

How does UCC28516N handle startup sequencing between PFC and PWM stages?

The UCC28516N enforces strict built-in sequencing: the PWM stage (GT2) remains disabled until the PFC output voltage reaches 90% of its regulated value, as sensed at VSENSE. This prevents unregulated PWM operation during PFC ramp-up. During line dropout, GT2 stays active until the PFC output falls to 47% of nominal - a behavior specific to UCC28516N and confirmed in the Options table (SLUS517C, p.3).

What is the function of the D_MAX pin on UCC28516N?

The D_MAX pin (Pin 4) on UCC28516N sets the maximum duty cycle for the PWM stage (GT2) via an analog voltage input between 0.09 V and 0.90 V. Within this range, the clamped duty cycle scales linearly from 70% to 80%. It is typically driven by a precision resistor divider from VREF. Voltages below 0.7 V force D_MAX = 0, providing fail-safe shutdown capability - a key safety feature in UCC28516N implementations.

Does UCC28516N include zero-power detection, and how is it implemented?

Yes, UCC28516N includes hardware-based zero-power detection. It monitors the VAOUT pin: when VAOUT falls below 0.33 V (falling edge), the internal comparator disables GT1, halting PFC operation. Hysteresis of 40–140 mV prevents chatter. This feature is confirmed in the Electrical Characteristics table (SLUS517C, p.6) and eliminates no-load power consumption - a verified design advantage in UCC28516N for energy-efficient applications.

What are the absolute maximum ratings for gate drive current on UCC28516N?

UCC28516N specifies pulsed gate drive current limits of −2.5 A (source) and 3.5 A (sink) on both GT1 and GT2 pins. Continuous drive is rated at 0.4 A. These values are absolute maximums per Absolute Maximum Ratings table (SLUS517C, p.3) and define safe operating boundaries - exceeding them risks permanent damage. Real-world designs use series gate resistors (e.g., 2 Ω) to manage overshoot, as recommended in the DETAILED PIN DESCRIPTIONS (SLUS517C, p.9).

UCC28516N Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
20-DIP (0.300", 7.62mm)
Packaging:
Tube
Product Status:
Obsolete
Mode:
Average Current
Frequency - Switching:
200kHz
Current - Startup:
100 µA
Voltage - Supply:
9.7V ~ 18V
Operating Temperature:
-40°C ~ 105°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
20-PDIP

UCC28516N FAQ

1.How can I place an order for UCC28516N through Aetrix?

Please submit a Request for Quotation (RFQ) for UCC28516N on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for UCC28516N reliable?

The price and inventory of UCC28516N are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for UCC28516N is usually 5 days.

3.What payment methods are accepted for UCC28516N?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for UCC28516N transactions.

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UCC28516N orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your UCC28516N order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for UCC28516N?

For technical support, including UCC28516N datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your UCC28516N requirements.

6.How does Aetrix verify that UCC28516N is sourced from the original manufacturer or authorized distributors?

All UCC28516N products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that UCC28516N meets industry standards.

7.What is the process for return or replacement of UCC28516N?

All UCC28516N units undergo pre-shipment inspection (PSI). If there is an issue with UCC28516N, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The UCC28516N part is unused and in its original packaging.

Return procedure for UCC28516N:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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