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Texas Instruments UCC3819D

Part No.:
UCC3819D
Manufacturer:
Texas Instruments
Category:
PFC (Power Factor Correction)
Package:
16-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixUCC3819D.pdf
Description:
IC PFC CTR AVERAGE 250KHZ 16SOIC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,829

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Product details

Overview

UCC3819D from Texas Instruments is a BiCMOS active power factor correction (PFC) controller for boost preregulators, implementing average current mode control with leading-edge modulation, 10.8–17-V VCC operation, 150-µA typical start-up current, and programmable output voltage via the VAI pin. It enables near-unity power factor in universal-input AC-DC front-ends for industrial SMPS and server power supplies.

For engineers reviewing the UCC3819D datasheet, UCC3819D pinout, UCC3819D application, or UCC3819D equivalent, key selection criteria include its tracking boost capability (VAI pin), over-voltage protection window on OVP/EN, 7.5-V internal reference accuracy (±12.5 mV), and 85–115 kHz oscillator initial accuracy at 25°C.

Technical Context

The UCC3819D integrates a high-gain voltage error amplifier (50–90 dB open-loop gain), a wide-bandwidth current amplifier (2.5 MHz GBW), and an analog multiplier with programmable gain constant (0.5–1.5 V⁻¹) to shape line current in real time. Its zero-power comparator (0.20–0.50 V threshold on VAOUT) enables precise low-power detection during light-load conditions.

It employs feed-forward line regulation via VFF (mirrored IAC current), supports dynamic output voltage scaling through VAI–VFF connection, and features shunt UVLO detection (10.2 V turn-on, 9.7 V turn-off) with 0.5 V hysteresis. The gate driver delivers 0.2 A continuous / 1.2 A peak current with 25 ns rise and 10 ns fall times into 1 nF load.

Key Specifications

Parameter Value and Actual Design Meaning
VCC Operating Range10.8 V to 17 V - ensures stable operation across wide input bias supply variations without dropout or shutdown
Oscillator Frequency85–115 kHz (typ. 100 kHz) - sets PFC switching frequency; determined by RT/CT network for predictable EMI profile
Voltage Reference (VREF)7.5 V ±12.5 mV - provides precision 7.5-V reference for feedback networks and external circuitry with ≤10 mV load/line regulation
Start-Up Current150 µA typical - minimizes auxiliary supply burden during initial power-up, enabling simpler bias winding design
Gate Driver Output0.2 A continuous / 1.2 A peak - drives standard MOSFET gates directly with fast edge control (25 ns rise, 10 ns fall)
Overvoltage ThresholdVREF + 0.48 V to VREF + 0.52 V - enables accurate, temperature-stable boost output overvoltage protection
UVLO Hysteresis0.3 V to 0.5 V - prevents oscillation during brown-out conditions by separating turn-on and turn-off thresholds

Pinout & Package

UCC3819D is housed in a 16-pin SOIC (D) package with standard 1.27-mm pitch, JEDEC MS-012AC compliant, RoHS-compliant NIPDAU lead finish, and MSL Level-1 rating (260°C peak reflow).

Pin/Terminal Circuit Role Design Meaning
GND (Pin 1)Power and signal reference groundCommon return for all analog and digital circuitry; requires low-inductance 0.1-µF ceramic bypass to VCC/VREF
PKLMT (Pin 2)Peak current limit threshold inputAccepts level-shifted current-sense signal; triggers shutdown when voltage falls below 0 V
CAOUT (Pin 3)Current amplifier outputDrives PWM latch; connects to MOUT for compensation network placement and noise immunity enhancement
CAI (Pin 4)Current amplifier non-inverting inputConnects to GND side of current-sense resistor; operates down to and below GND for bidirectional sensing
MOUT (Pin 5)Multiplier output / CA inverting inputHigh-impedance node combining analog multiplier current and CA feedback; enables differential configuration
IAC (Pin 6)Line voltage proportional current inputReceives current proportional to instantaneous AC line voltage; max 500 µA for low-distortion operation
VAOUT (Pin 7)Voltage error amplifier outputRegulates boost output voltage; internally clamped to ~5.5 V to prevent overshoot during transients
VFF (Pin 8)Feed-forward RMS voltage outputProvides line-voltage-derived signal for improved line regulation; roll-off set to 14 V at low line
DRVOUT (Pin 9)Gate drive outputPush-pull MOSFET driver; requires series gate resistor to suppress ringing with capacitive loads
VCC (Pin 10)Positive supply inputRequires ≥20 mA capable 10.8–17 V supply; bypassed directly to GND for gate charge current spikes
CT (Pin 11)Oscillator timing capacitorConnects to GND; sets switching frequency per f = 0.6/(RT × CT); short trace critical for stability
VAI (Pin 12)Voltage amplifier non-inverting inputExternally accessible for programmable output voltage (e.g., tracking boost via VFF connection)
RT (Pin 13)Oscillator charging currentResistor-to-GND sets oscillator current; nominal 3 V bias; 10 kΩ–100 kΩ range recommended
VSENSE (Pin 14)Voltage amplifier inverting inputConnects to output voltage divider; forms feedback loop with VAOUT and compensation network
OVP/EN (Pin 15)Overvoltage/enable inputWindow comparator: disables DRVOUT above VREF+0.5 V or resets SS if pulled <1.9 V
VREF (Pin 16)7.5-V precision reference outputSupplies 20 mA max; disabled below UVLO; bypassed with ≥0.1-µF ceramic capacitor for stability

Key Features

Feature Design Value
Programmable Output Voltage (Tracking Boost)VAI pin allows dynamic output voltage scaling with line RMS (e.g., VAI tied to VFF), reducing inductor size and MOSFET conduction losses at low line
Average Current Mode ControlEnables stable, low-distortion sinusoidal line current shaping for >0.99 power factor across universal AC input (85–265 VAC)
Leading-Edge ModulationReduces ripple current in bulk capacitor versus trailing-edge schemes, lowering capacitor stress and extending lifetime
Improved Noise ImmunityDifferential current amplifier architecture (CAI/MOUT) and high CMRR (>60 dB) reject common-mode noise in high-noise PFC environments
Accurate Power LimitingMultiplier-based power limit (IMOUT × VFF) ensures consistent power delivery across line and load, with ±5% tolerance at full scale

Applications

Server Power Supply Front-End Industrial AC-DC Rectifier

Use Scenario: 1 kW universal-input rectifier feeding isolated DC-DC stage in rack-mounted server PSU.

IC Role / Device Role / Timing Role: UCC3819D acts as the primary PFC controller, regulating boost output to 380–400 VDC while enforcing near-unity input power factor.

Use Value: Enables compliance with EN 61000-3-2 Class A harmonic limits and reduces RMS input current by >30% vs. passive solutions.

Use Scenario: 800 W motor drive input stage operating from 3-phase 400 VAC industrial mains.

IC Role / Device Role / Timing Role: UCC3819D controls single-phase boost preregulator to deliver regulated DC bus, compensating for unbalanced line conditions.

Use Value: Feed-forward (VFF) and average current mode ensure stable operation under rapid line sags/dips and maintain <5% THD up to full load.

Medical Imaging Power System Telecom Rectifier Module

Use Scenario: High-reliability 500 W X-ray generator power supply requiring low EMI and tight output regulation.

IC Role / Device Role / Timing Role: UCC3819D implements tracking boost (VAI–VFF) to lower output voltage at low line, minimizing transformer turns ratio and leakage inductance.

Use Value: Reduces boost inductor volume by ~22% and MOSFET conduction loss by ~18%, improving thermal margin in sealed enclosures.

Use Scenario: -48 V telecom rectifier with hot-swap capability and strict hold-up time requirements.

IC Role / Device Role / Timing Role: UCC3819D manages boost stage to generate 360 VDC intermediate bus, with OVP/EN providing fast shutdown on downstream fault.

Use Value: Overvoltage protection window (VREF + 0.48–0.52 V) ensures ±0.5% output tolerance and prevents damage to downstream DC-DC converters.

Equivalent & Alternatives

The following parts are listed as comparable options for similar PFC controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
UCC2819DSame functional block diagram and pinout; rated for −40°C to 85°C (vs. UCC3819D's 0°C to 70°C); identical electrical specs except wider temp rangeRequired for extended temperature industrial or outdoor deployments where ambient exceeds 70°CSelect UCC2819D when operating ambient exceeds 70°C; otherwise UCC3819D offers same performance at lower cost
L6562AFixed 65 kHz oscillator; no VAI pin for tracking boost; lacks integrated 7.5-V reference (requires external VREF); lower start-up current (50 µA)Suitable for cost-sensitive, fixed-output PFC designs without dynamic voltage scaling needsChoose L6562A only when tracking boost is unnecessary and board space permits external reference; UCC3819D provides higher integration and flexibility

Compared with UCC2819D, the UCC3819D trades extended temperature support for lower cost and qualification scope, while compared with L6562A it adds VAI-based tracking, integrated VREF, and superior feed-forward line regulation-making it optimal for high-efficiency, dynamically scaled PFC stages.

Availability

UCC3819D is available at Aetrix Electronics and suitable for server power supplies, industrial AC-DC rectifiers, medical imaging systems, and telecom rectifier modules requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for UCC3819D includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management ICs, with decades of expertise in power conversion and energy-efficient system design.

The UCC3819D belongs to TI's UCC28xx/UCC38xx family of active PFC controllers, designed specifically for high-performance, high-efficiency AC-DC front-end regulation in industrial, computing, and communications equipment.

FAQ

What is the operating temperature range for the UCC3819D?

The UCC3819D is specified for operation from 0°C to 70°C ambient temperature. This range is validated per its electrical characteristics table in SLUS482B, where all parameters (e.g., VREF accuracy, oscillator frequency, UVLO thresholds) are guaranteed across this interval. For extended temperature applications (−40°C to 85°C), the pin-compatible UCC2819D should be selected instead. The UCC3819D's SOIC (D) package has MSL Level-1 rating, supporting standard reflow profiles.

How does the VAI pin enable tracking boost functionality in the UCC3819D?

The VAI pin on the UCC3819D is the non-inverting input of the internal voltage error amplifier, brought out externally to allow dynamic programming of the boost output voltage. When connected to the VFF pin-which mirrors the RMS line voltage-the UCC3819D scales its output voltage proportionally (e.g., 300 V at 115 VAC, 400 V at 230 VAC). This reduces inductor size, MOSFET conduction losses, and component stress at low line, as confirmed in the UCC3819D application note Figure 1 and tracking boost implementation section.

What is the purpose of the OVP/EN pin on the UCC3819D?

The OVP/EN pin on the UCC3819D serves dual functions: it acts as a window comparator for overvoltage protection (triggering shutdown when voltage exceeds VREF + 0.48–0.52 V) and as an enable input (disabling DRVOUT when pulled below 1.9 V). This dual role allows a single external resistor divider to monitor boost output voltage and provide fail-safe shutdown, eliminating need for separate supervisor ICs. The hysteresis (300–600 mV) prevents chatter during transient overvoltage events.

Can the UCC3819D be used in discontinuous conduction mode (DCM) PFC applications?

No, the UCC3819D is explicitly designed for continuous conduction mode (CCM) average current mode control in boost preregulators, as stated in its datasheet description and block diagram. Its current amplifier, multiplier, and PWM latch architecture assume CCM operation with sensed inductor current. DCM operation would violate the control loop assumptions, resulting in unstable regulation and distorted line current. For DCM PFC, TI recommends alternatives such as the UCC28019 or L6562 series.

What are the absolute maximum ratings for the DRVOUT pin on the UCC3819D?

The DRVOUT pin on the UCC3819D has an absolute maximum rating of 1.2 A peak source/sink current and a maximum negative voltage of −0.5 V. Continuous drive current is rated at 0.2 A. Exceeding these values risks permanent damage. The datasheet specifies 25 ns rise time and 10 ns fall time into a 1 nF load with 10 Ω series resistance, and recommends using a gate resistor to prevent overshoot-especially critical given DRVOUT's totem-pole output structure and capacitive gate loads.

UCC3819D Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
16-SOIC (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Obsolete
Mode:
Average Current
Frequency - Switching:
250kHz
Current - Startup:
150 µA
Voltage - Supply:
10.8V ~ 17V
Operating Temperature:
0°C ~ 70°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-SOIC

UCC3819D FAQ

1.How can I place an order for UCC3819D through Aetrix?

Please submit a Request for Quotation (RFQ) for UCC3819D on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for UCC3819D reliable?

The price and inventory of UCC3819D are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for UCC3819D is usually 5 days.

3.What payment methods are accepted for UCC3819D?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for UCC3819D transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for UCC3819D?

UCC3819D orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your UCC3819D order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for UCC3819D?

For technical support, including UCC3819D datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your UCC3819D requirements.

6.How does Aetrix verify that UCC3819D is sourced from the original manufacturer or authorized distributors?

All UCC3819D products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that UCC3819D meets industry standards.

7.What is the process for return or replacement of UCC3819D?

All UCC3819D units undergo pre-shipment inspection (PSI). If there is an issue with UCC3819D, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The UCC3819D part is unused and in its original packaging.

Return procedure for UCC3819D:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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