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Texas Instruments UCC3957M-1

Part No.:
UCC3957M-1
Manufacturer:
Texas Instruments
Category:
Battery Management
Package:
16-SSOP (0.154", 3.90mm Width)
Datasheet:
AetrixUCC3957M-1.pdf
Description:
IC BATT PROT LI-ION 3-4CL 16SSOP
Quantity:
Payment:
Payment
Shipping:
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Inventory:1,483

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Product details

Overview

UCC3957M-1 from Texas Instruments is a BiCMOS lithium-ion battery pack protector IC for three- or four-cell stacks, featuring 4.20 V overvoltage threshold, two-tier overcurrent protection with programmable blanking times, and 3.5 µA sleep-mode supply current. It drives external P-channel MOSFETs to independently control charge/discharge paths in portable power tools and medical battery packs.

For engineers reviewing the UCC3957M-1 datasheet, UCC3957M-1 pinout, UCC3957M-1 application, or UCC3957M-1 equivalent, key selection criteria include cell-count configuration (CLCNT pin), smart discharge activation at ≥15 mV across sense resistor, hiccup-mode timing via CDLY1/CDLY2 capacitors, and compatibility with high-side P-channel FET topologies requiring N-channel level shifters.

Technical Context

The UCC3957M-1 implements a continuous internal state machine that monitors individual cell voltages via flying-capacitor sampling across AN1–AN4, compares them against precision reference thresholds (VOV = 4.20 V ±25 mV, VUV = 2.6 V ±0.1 V), and asserts CHG/DCHG outputs to control external high-side P-MOSFETs. Its architecture isolates system ground during overdischarge and prevents IC damage during overcharge by decoupling protection logic from battery stack voltage.

Overcurrent protection uses dual-voltage thresholds (VCL1 = 150 mV, VCL2 = 375 mV) sensed across BATLO–AN4, with user-programmable delays set by external capacitors on CDLY1 (ms-scale first-tier hiccup) and CDLY2 (µs-scale second-tier response). Smart discharge activates when discharge current exceeds 0.6 A (with 0.025 Ω shunt), turning CHG back on to bypass the charge FET body diode and reduce power loss.

Key Specifications

Parameter Value and Actual Design Meaning
Overvoltage Threshold 4.20 V ±25 mV - precise cell-level cutoff to prevent Li-ion degradation during charging
Undervoltage Threshold 2.6 V ±0.1 V - triggers sleep mode and disables discharge to avoid cell reversal
Sleep Current 3.5 µA typical - enables multi-year shelf life in battery-powered medical devices
Supply Range 6.5 V to 20 V - supports 3S (11.1 V) and 4S (14.8 V) nominal Li-ion stacks directly
First-Tier OC Threshold 150 mV across shunt - corresponds to 6 A with 0.025 Ω resistor, initiating hiccup mode
Second-Tier OC Threshold 375 mV across shunt - corresponds to 15 A with 0.025 Ω resistor, enabling fast short-circuit shutdown
Smart Discharge Activation ≥15 mV across shunt - enables CHG output reactivation for discharge-only conduction during overvoltage hysteresis

Pinout & Package

UCC3957M-1 is housed in a 16-pin SSOP (DBQ) package with 0.65 mm pitch, moisture sensitivity level 2, and RoHS-compliant green finish (Pb-free, no Sb/Br).

Pin/Terminal Circuit Role Design Meaning
VDD (1) Primary power input Connects to top of battery stack; powers internal analog/digital blocks (6.5–20 V range)
CLCNT (2) Cell-count configuration Pulled low internally; tie to AN4 for 4-cell mode, DVDD for 3-cell mode
WU (3) Wake-up trigger Accepts >VDD-referenced signal (e.g., from N-FET drain) to exit sleep mode during charging
AN1–AN3 (4–6) Cell voltage taps Sample points between stacked cells; AN3 tied to AN4 in 3-cell configs
AN4 (7) Stack reference node Connects to battery negative terminal and current-sense resistor top; serves as analog ground reference
BATLO (8) Current-sense input Connects to bottom of sense resistor; differential input with AN4 for overcurrent detection
CHGEN (9) Charge-enable gate Must be pulled high to DVDD/AVDD to permit charging; weak internal pulldown holds off if floating
CDLY1 (10) First-tier delay control Capacitor to AN4 sets blanking time (30–70 ms @ 0.1 µF) before hiccup initiation
DCHG (13) Discharge control output Drives gate of high-side P-MOSFET; high = block discharge, low = enable discharge
CHG (12) Charge control output Drives N-channel level shifter for high-side P-MOSFET; low = block charge, high = enable charge
CDLY2 (14) Second-tier delay control Capacitor to AN4 sets ultrafast blanking (100–600 µs @ 10 pF) for hard short detection
DVDD (16) Digital supply bypass Nominally 7.3 V; requires 0.1 µF capacitor to AN4 for stable logic operation

Key Features

Feature Design Value
Three- or four-cell programmability Single CLCNT pin configures stack topology without firmware or external logic
Two-tier overcurrent protection Separate 6 A / 15 A thresholds with independent timing allow surge-current tolerance and short-circuit safety
Smart discharge function Re-enables CHG output during overvoltage hysteresis when discharge current >0.6 A, reducing FET power loss by >98%
Loss-of-cell-sense detection Internal current sources flag open-wire faults on AN1–AN3, preventing unsafe charging of unmonitored cells
Low-power sleep mode 3.5 µA quiescent current extends battery shelf life while retaining wake-on-charge capability via WU pin

Applications

Power Tools Medical Portable Devices

Use Scenario: Cordless drill battery packs subject to high pulse currents and mechanical vibration-induced cell disconnection.

IC Role / Device Role / Timing Role: Primary cell-voltage monitor and FET controller; samples each cell every 8.5 ms to detect overvoltage/undervoltage within 23 ms delay.

Use Value: Prevents thermal runaway during fast charging and avoids cell reversal during high-load discharge, extending pack cycle life beyond 500 cycles.

Use Scenario: Defibrillator backup batteries requiring guaranteed 10-year shelf life and fail-safe undervoltage lockout.

IC Role / Device Role / Timing Role: Sleep-mode supervisor; maintains 3.5 µA current draw until charger application triggers WU pin wakeup.

Use Value: Eliminates need for external wake circuitry while ensuring immediate charge readiness upon connection to wall adapter.

Consumer Laptops Industrial Test Equipment

Use Scenario: 4-cell Li-ion packs in ultrabooks exposed to USB-C PD chargers with transient overvoltage risks.

IC Role / Device Role / Timing Role: Overvoltage protector with 4.20 V threshold and 4.00 V hysteresis; uses smart discharge to bypass charge-FET body diode during CV phase.

Use Value: Reduces heat generation in charge path by >95% compared to conventional protectors, enabling thinner thermal design.

Use Scenario: Calibration-grade handheld multimeters needing precise cell balancing and open-wire fault reporting.

IC Role / Device Role / Timing Role: Cell-tap integrity checker; detects broken AN2 connections via internal current-source biasing and halts charging.

Use Value: Prevents field failures caused by intermittent cell monitoring, meeting IEC 62368-1 fault-condition requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar lithium-ion battery pack protection applications.

Alternative Part Technical Difference Application Difference Selection Advice
BQ77PL900DR Integrated 4S protector with built-in FET drivers and daisy-chain capability; requires external MCU for configuration Targets scalable multi-pack systems; lacks smart discharge and fixed 4.25 V overvoltage threshold Choose for designs requiring stackable communication but accept higher BOM cost and firmware dependency
MP2617GJ-Z Monolithic 3S/4S protector with integrated charge/discharge FETs; 4.225 V overvoltage threshold; no CDLY2 programmability Eliminates external MOSFETs but limits max continuous current to 5 A; no hiccup-mode tuning Choose for space-constrained consumer products where layout simplicity outweighs programmable protection flexibility

Compared with BQ77PL900DR and MP2617GJ-Z, the UCC3957M-1 offers unique analog-programmable overcurrent timing, smart discharge for thermal optimization, and direct support for high-voltage (>20 V) charger transients-making it optimal for ruggedized industrial and medical battery packs where reliability trumps integration density.

Availability

UCC3957M-1 is available at Aetrix Electronics and suitable for power tools, medical portable devices, consumer laptops, and industrial test equipment requiring stable component supply across extended product lifecycles.

Supply support for UCC3957M-1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog and embedded processing technologies, with decades of expertise in battery management solutions.

The UCC3957M-1 belongs to TI's dedicated battery protection IC product line, designed specifically for high-reliability, high-voltage lithium-ion pack supervision in mission-critical portable equipment.

FAQ

What is the overvoltage threshold setting for UCC3957M-1?

The UCC3957M-1 has a factory-trimmed normal-to-overcharge voltage threshold of 4.20 V ±25 mV, with 4.00 V ±50 mV hysteresis for recovery. This value is fixed per device variant and cannot be adjusted externally; other thresholds (e.g., 4.25 V) require ordering UCC3957M-2 instead. The UCC3957M-1 datasheet specifies this in the electrical characteristics table under "VOV" for UCC3957–1.

How does the smart discharge feature work in UCC3957M-1?

The UCC3957M-1 activates smart discharge when the voltage across the current-sense resistor (BATLO–AN4) exceeds 15 mV, corresponding to ≥0.6 A discharge current with a 0.025 Ω shunt. This causes the CHG output to turn back on-allowing discharge current to flow through the charge FET's channel instead of its lossy body diode. The UCC3957M-1 implements this autonomously without MCU intervention, reducing power dissipation by >98% during overvoltage hysteresis.

Can UCC3957M-1 support both three-cell and four-cell configurations?

Yes, the UCC3957M-1 supports both configurations via the CLCNT pin (Pin 2): tying CLCNT to DVDD selects three-cell mode, while connecting it to AN4 selects four-cell mode. The pin is internally pulled low, so an unconnected CLCNT defaults to four-cell operation. The UCC3957M-1's internal state machine automatically adjusts cell-voltage sampling and comparison logic based on this setting.

What package type and environmental compliance does UCC3957M-1 use?

The UCC3957M-1 is packaged in a 16-pin SSOP (DBQ) with 0.65 mm pitch, RoHS-compliant green finish (Pb-free, no Sb/Br), and JEDEC MSL Level-2 rating (260°C peak reflow, 1-year floor life). It is supplied in tape-and-reel format (75 units per reel standard; 2500 per reel with TR suffix), and meets TI's industrial temperature range (–20°C to 70°C).

How is overcurrent protection timed in UCC3957M-1?

UCC3957M-1 uses two independent timing circuits: CDLY1 (Pin 10) sets the first-tier blanking time (30–70 ms with 0.1 µF) before entering hiccup mode, while CDLY2 (Pin 14) sets the second-tier blanking time (100–600 µs with 10 pF) for hard-short detection. The UCC3957M-1 datasheet provides Figure 4 and Figure 5 showing exact delay vs. capacitor value curves, enabling precise tuning for specific load profiles.

UCC3957M-1 Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
16-SSOP (0.154", 3.90mm Width)
Packaging:
Tube
Product Status:
Obsolete
Function:
Battery Protection
Battery Chemistry:
Lithium Ion
Number of Cells:
3 ~ 4
Fault Protection:
Over Current, Over/Under Voltage
Interface:
-
Operating Temperature:
-20°C ~ 70°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
16-SSOP

UCC3957M-1 FAQ

1.How can I place an order for UCC3957M-1 through Aetrix?

Please submit a Request for Quotation (RFQ) for UCC3957M-1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for UCC3957M-1 reliable?

The price and inventory of UCC3957M-1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for UCC3957M-1 is usually 5 days.

3.What payment methods are accepted for UCC3957M-1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for UCC3957M-1 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for UCC3957M-1?

UCC3957M-1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your UCC3957M-1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for UCC3957M-1?

For technical support, including UCC3957M-1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your UCC3957M-1 requirements.

6.How does Aetrix verify that UCC3957M-1 is sourced from the original manufacturer or authorized distributors?

All UCC3957M-1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that UCC3957M-1 meets industry standards.

7.What is the process for return or replacement of UCC3957M-1?

All UCC3957M-1 units undergo pre-shipment inspection (PSI). If there is an issue with UCC3957M-1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The UCC3957M-1 part is unused and in its original packaging.

Return procedure for UCC3957M-1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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