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Texas Instruments UCD3138RGCR

Part No.:
UCD3138RGCR
Manufacturer:
Texas Instruments
Category:
Power Supply Controllers, Monitors
Package:
64-VFQFN Exposed Pad
Datasheet:
AetrixUCD3138RGCR.pdf
Description:
IC DGTL PWR CTRLR 64VQFN
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,926

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Product details

Overview

UCD3138RGCR from Texas Instruments is a highly integrated digital power controller for isolated DC-DC and AC-DC applications, featuring three independent PID-based hardware control loops, 8 high-resolution DPWM outputs with 250-ps pulse width resolution, and a 31.25 MHz ARM7TDMI-S processor with 32 KB flash and 4 KB RAM. It supports voltage, peak/average current, constant current, and constant power modes up to 2 MHz switching frequency.

For engineers reviewing the UCD3138RGCR datasheet, UCD3138RGCR pinout, UCD3138RGCR application, or UCD3138RGCR equivalent, key selection considerations include DPWM timing resolution (4 ns), EADC resolution (as low as 1 mV/LSB), dual UART support, 64-pin VQFN package thermal performance, and hardware-accelerated burst mode and ideal diode emulation for light-load efficiency.

Technical Context

The UCD3138RGCR implements three dedicated Digital Power Peripherals (DPPs), each integrating an Error ADC (EADC), configurable 2-pole/2-zero digital compensator, and paired DPWM outputs - enabling simultaneous regulation of multiple isolated outputs without CPU intervention. Its front-end architecture supports primary-side voltage sensing, copper trace current sensing, and flux balancing for non-peak current mode topologies.

Hardware acceleration extends to fault handling: seven high-speed analog comparators enable cycle-by-cycle current limiting with programmable blanking time, while 10 digital comparators monitor ADC outputs for overvoltage, undervoltage, and thermal events. Synchronization logic allows phase-aligned DPWM waveforms across multiple UCD3138 family devices in master-slave configurations.

Key Specifications

ParameterValue and Actual Design Meaning
DPWM Resolution250-ps pulse width resolution enables precise dead-time control and sub-nanosecond duty cycle tuning for LLC and PSFB topologies.
EADC ResolutionConfigurable down to 1 mV/LSB with automatic selection and up to 8× oversampling - critical for accurate error signal digitization in high-gain control loops.
Control Loops3 independent hardware PID loops with nonlinear control support - eliminates need for external compensation and reduces ARM core load during transient response.
Switching FrequencyUp to 2 MHz DPWM operation - supports high-frequency GaN-based designs with reduced magnetics size and improved dynamic response.
Processor Core31.25 MHz ARM7TDMI-S with 32 KB program flash, 2 KB data flash (ECC), and 4 KB RAM - sufficient for real-time telemetry, PMBus command parsing, and firmware updates via UART/I²C.
ADC Channels14-channel, 12-bit, 267-ksps general-purpose ADC with dual sample-and-hold and programmable averaging - captures auxiliary signals (temperature, input voltage, bus current) without external muxing.
Operating Temp–40°C to 125°C ambient rating - validated for industrial and telecom rectifier environments with extended thermal cycling reliability in 9 mm × 9 mm VQFN package.

Pinout & Package

UCD3138RGCR is housed in a thermally enhanced 64-pin VQFN (RGC) package measuring 9.00 mm × 9.00 mm with exposed thermal pad. The package supports high-power density layouts and requires controlled-impedance routing for DPWM and EADC signal integrity.

Pin/TerminalCircuit RoleDesign Meaning
DPWM0A / DPWM0BDual-edge DPWM output pairDrives high-side/low-side switches in half-bridge or full-bridge topology with adjustable dead-band and phase shift relative to other DPWM pairs.
EAP0 / EAN0Error amplifier positive/negative inputsAccepts differential feedback signal (e.g., from optocoupler or isolated amplifier) for primary-side voltage regulation loop 0.
AD00 – AD13Analog-to-digital converter inputs14 dedicated 12-bit ADC channels for monitoring input voltage, output current, temperature, and auxiliary system parameters.
SCI_RX0 / SCI_TX0UART0 serial interfaceEnables host MCU or debug tool communication for configuration, telemetry, and firmware update without PMBus overhead.
PMBUS_CLK / PMBUS_DATAPMBus v1.2 interfaceSupports standard power management commands (READ_VIN, READ_VOUT, OPERATION) and fault logging in multi-rail systems.
/RESETActive-low reset inputAsynchronous reset assertion clears all DPWM states and reinitializes ARM core - used for safe power-up sequencing and fault recovery.
AGND / DGNDAnalog/digital ground planesSeparate ground pins require split-plane PCB layout with single-point connection near thermal pad to minimize noise coupling into EADC paths.

Key Features

FeatureDesign Value
Hardware PID CompensatorEach of 3 DPPs includes dedicated 2-pole/2-zero digital filter - eliminates software-based loop computation latency and ensures deterministic <100 ns control update timing.
Burst Mode & Ideal Diode EmulationAutomatically disables synchronous rectifiers and enters low-power state below threshold load - achieves >85% efficiency at 1% load in telecom rectifiers.
Cycle-by-Cycle Current LimitingUses 7 high-speed analog comparators with programmable blanking to halt DPWM within one switching cycle - protects GaN FETs during short-circuit events.
Synchronous Rectifier Soft On/OffHardware-controlled gate drive slew rate adjustment prevents shoot-through and EMI spikes during SR turn-on/turn-off transitions.
Flux & Phase Current BalancingReal-time hardware correction of transformer imbalance in multiphase PSFB - maintains <±2% current sharing accuracy without external current sensors.

Applications

Telecom RectifierServer PSU

Use Scenario: 48 V input, 12 V/200 A isolated DC-DC conversion in carrier-grade power shelves with strict hold-up and efficiency requirements.

IC Role / Device Role / Timing Role: Primary-side digital controller managing dual-phase interleaved PFC followed by phase-shifted full-bridge isolation stage with adaptive dead-time control.

Use Value: Hardware-accelerated burst mode and ideal diode emulation maintain >94% efficiency at 10% load, reducing cooling requirements in dense rack installations.

Use Scenario: 380 V DC input, 12 V/240 A output for AI accelerator racks requiring fast transient response (<50 µs) and PMBus telemetry.

IC Role / Device Role / Timing Role: Dual-loop controller regulating both PFC output voltage and isolated DC-DC output, with synchronized DPWM outputs across two UCD3138RGCRs for paralleled modules.

Use Value: 250-ps DPWM resolution enables <1 ns dead-time matching between paralleled modules, minimizing circulating current and improving current sharing stability.

Industrial UPSMedical Isolated DC-DC

Use Scenario: Online double-conversion UPS with bidirectional AC-DC/DC-AC stages requiring seamless transfer and harmonic mitigation.

IC Role / Device Role / Timing Role: Configured for constant power mode during battery discharge and voltage mode during line operation - managed via real-time ARM firmware decisions.

Use Value: Input voltage feed-forward hardware reduces line-transient response time to <20 µs, preventing brownout-induced shutdown during grid disturbances.

Use Scenario: 24 V input, 5 V/10 A isolated medical power supply meeting IEC 60601-1 creepage/clearance and 2×MOPP requirements.

IC Role / Device Role / Timing Role: Secondary-side regulated controller using copper trace current sensing and primary-side voltage feedback via optocoupler - eliminating secondary-side shunt regulator.

Use Value: Programmable fault counting and dual comparator thresholds enable redundant overvoltage protection with <100 ns reaction time - satisfying safety-critical fault response mandates.

Equivalent & Alternatives

The following parts are listed as comparable options for similar digital power controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
UCD3138A64PFCIncludes dedicated PFC hardware accelerator and 80-pin QFP package; 64 kB flash vs. 32 kB.Optimized for single-stage bridgeless PFC + isolated DC-DC; lacks dual UART but adds SPI and extra timers.Select when PFC control complexity exceeds UCD3138RGCR's software-managed capability and board space permits larger package.
UCC2897AAnalog PWM controller with no MCU, no ADC, no PMBus; fixed-frequency peak current mode only.Limited to basic forward/flyback; no digital configurability, telemetry, or multi-loop support.Choose only for cost-sensitive, low-feature AC-DC adapters where digital flexibility and diagnostics are unnecessary.

Compared with UCD3138A64PFC and UCC2897A, the UCD3138RGCR uniquely balances hardware-accelerated digital control (3 DPPs, 8 DPWMs) with embedded ARM firmware extensibility in a compact 64-pin VQFN - making it optimal for space-constrained, multi-topology isolated supplies requiring field-upgradable features and PMBus compliance.

Availability

UCD3138RGCR is available at Aetrix Electronics and suitable for telecom rectifiers, server PSUs, and industrial UPS systems requiring stable component supply, long-term lifecycle assurance, and TI-qualified production lots.

Supply support for UCD3138RGCR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Texas Instruments is a global semiconductor leader specializing in analog, embedded processing, and power management technologies, with decades of expertise in digital power control ICs and reference design ecosystems.

The UCD3138 product line was engineered specifically for high-efficiency, isolated power conversion - targeting AC-DC rectifiers, telecom infrastructure, and server PSUs where integration, thermal performance, and digital configurability reduce bill-of-materials and accelerate time-to-market.

FAQ

What is the maximum DPWM switching frequency supported by the UCD3138RGCR?

The UCD3138RGCR supports DPWM operation up to 2 MHz. This high-frequency capability enables compact magnetics design and improved transient response in GaN-based isolated DC-DC converters. The 4-ns frequency resolution ensures precise timing control across the full range, and the hardware-implemented DPWM module operates independently of the ARM7TDMI-S core to guarantee deterministic timing behavior.

Does the UCD3138RGCR support peak current mode control, and how is it implemented?

Yes, the UCD3138RGCR supports peak current mode control using its dedicated front-end 2 circuitry (EAP2/EAN2 inputs). This path includes a high-speed comparator with programmable blanking time and direct cycle-by-cycle current limiting - bypassing the main EADC path for sub-microsecond response. Peak current mode is configured via firmware registers and works alongside voltage and average current modes, allowing topology-specific optimization without hardware changes.

How many UART interfaces does the UCD3138RGCR provide, and what are their pin assignments?

The UCD3138RGCR provides two UART interfaces: UART0 (SCI_RX0 on Pin 12, SCI_TX0 on Pin 13) and UART1 (SCI_RX1 on Pin 30, SCI_TX1 on Pin 29). Both support standard asynchronous serial communication at configurable baud rates and are accessible without multiplexing conflicts in the 64-pin RGC package. UART0 is commonly used for debug and firmware updates, while UART1 supports host MCU telemetry or secondary peripheral interfacing.

Can the UCD3138RGCR synchronize DPWM outputs with other UCD3138-family devices?

Yes, the UCD3138RGCR supports hardware synchronization of DPWM waveforms across multiple UCD3138-family devices using dedicated SYNC_IN and SYNC_OUT pins (e.g., Pin 11 and Pin 37). This enables precise phase alignment in paralleled or interleaved power stages - critical for current sharing in multi-module telecom rectifiers. Synchronization is fully hardware-managed and does not rely on ARM firmware coordination, ensuring jitter-free operation even under heavy CPU load.

What is the role of the internal temperature sensor in the UCD3138RGCR, and how is it accessed?

The UCD3138RGCR includes an on-die temperature sensor monitored via ADC channel AD13 (Pin 2), providing real-time junction temperature data for thermal derating and fan control. The sensor is factory-calibrated and delivers 12-bit readings with ±2°C accuracy over –40°C to 125°C. It is accessed through the ADC sequencer and can trigger hardware interrupts or PMBus alerts when thresholds are exceeded - enabling proactive thermal management without host MCU intervention.

UCD3138RGCR Specifications

Product attributes
Attribute value
Manufacturer:
Texas Instruments
Series:
-
Package/Case:
64-VFQFN Exposed Pad
Packaging:
Tape & Reel (TR)
Product Status:
Active
Programmable:
Not Verified
Applications:
Digital Power Controller
Voltage - Input:
-
Voltage - Supply:
3V ~ 3.6V
Current - Supply:
100 mA
Operating Temperature:
-40°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
64-VQFN (9x9)

UCD3138RGCR FAQ

1.How can I place an order for UCD3138RGCR through Aetrix?

Please submit a Request for Quotation (RFQ) for UCD3138RGCR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for UCD3138RGCR reliable?

The price and inventory of UCD3138RGCR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for UCD3138RGCR is usually 5 days.

3.What payment methods are accepted for UCD3138RGCR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for UCD3138RGCR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for UCD3138RGCR?

UCD3138RGCR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your UCD3138RGCR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for UCD3138RGCR?

For technical support, including UCD3138RGCR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your UCD3138RGCR requirements.

6.How does Aetrix verify that UCD3138RGCR is sourced from the original manufacturer or authorized distributors?

All UCD3138RGCR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that UCD3138RGCR meets industry standards.

7.What is the process for return or replacement of UCD3138RGCR?

All UCD3138RGCR units undergo pre-shipment inspection (PSI). If there is an issue with UCD3138RGCR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The UCD3138RGCR part is unused and in its original packaging.

Return procedure for UCD3138RGCR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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