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Vishay General Semiconductor - Diodes Division VS-36MT80

Part No.:
VS-36MT80
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Bridge Rectifiers
Package:
5-Square, D-63
Datasheet:
AetrixVS-36MT80.pdf
Description:
BRIDGE RECT 3PHASE 800V 35A D-63
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:66

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Product details

Overview

VS-36MT80 from Vishay Semiconductors is a three-phase bridge rectifier with 35 A average DC output current, 800 V maximum repetitive peak reverse voltage (VRRM), and D-63 package with electrically insulated case. It delivers reliable AC-to-DC conversion in motor drives, industrial power supplies, and welding equipment where high surge tolerance and thermal robustness are required.

For engineers reviewing the VS-36MT80 datasheet, VS-36MT80 pinout, VS-36MT80 application, or VS-36MT80 equivalent, key selection criteria include its 475 A non-repetitive surge rating at 50 Hz, 1.35 K/W junction-to-case thermal resistance, UL E300359 approval, and compatibility with Pb-free soldering at 260–275 °C.

Technical Context

This device integrates six silicon diodes in a single-phase-in, three-phase-out bridge configuration optimized for line-frequency (50/60 Hz) rectification. Its D-63 package features center-hole mounting, nickel-plated terminals, and electrically isolated case enabling direct heatsink attachment without insulating washers.

The VS-36MT80 operates across -55 °C to +150 °C junction temperature range and supports both push-on and solder termination. Its forward voltage drop is characterized by two threshold/slope regions: VF(TO)₁ = 0.86 V and rt₁ = 6.3 mΩ at low conduction, and VF(TO)₂ = 1.03 V and rt₂ = 5.0 mΩ at high conduction-enabling accurate loss modeling under varying load conditions.

Key Specifications

Parameter Value and Actual Design Meaning
IO 35 A average DC output current at TC = 60 °C - defines continuous power handling capability under heatsink-cooled operation
VRRM 800 V maximum repetitive peak reverse voltage - sets minimum AC input voltage rating for safe blocking in 3-phase 400 VAC systems
IFSM 475 A peak non-repetitive surge current (50 Hz, 10 ms) - determines short-circuit withstand capability during startup or fault events
RthJC 1.35 K/W junction-to-case thermal resistance - enables precise heatsink sizing for thermal management in enclosed industrial enclosures
VF(TO)₁ / rt1 0.86 V threshold + 6.3 mΩ slope - defines conduction loss at light-to-moderate loads (e.g., < 11 A per junction)
VINS 2700 V RMS isolation voltage - certifies dielectric safety between terminals and insulated case for Class I equipment compliance

Pinout & Package

D-63 package: 24 mm × 28.5 mm × 22 mm body with center mounting hole (Ø5.2 mm), electrically insulated case, and three AC input terminals (AC1, AC2, AC3) plus positive (+) and negative (-) DC output terminals.

Pin/Terminal Circuit Role Design Meaning
AC1, AC2, AC3 Three-phase AC inputs Accepts balanced 3-phase line voltage; symmetrical layout minimizes parasitic inductance in high-current paths
+ DC output anode Common cathode connection point for all six diodes; rated for full 35 A DC output current
- DC output cathode Common anode connection point; electrically isolated from case for flexible grounding schemes

Key Features

Feature Design Value
Universal 3-way terminals Supports push-on, wrap-around, and solder termination - simplifies assembly across prototyping, low-volume, and high-volume production
Electrically insulated case Enables direct mounting to grounded heatsinks without thermal pads or insulators - reduces thermal resistance and system BOM count
UL E300359 approval Validates safety compliance for industrial equipment in North America - eliminates need for additional certification testing
Pb-free solder compatibility Rated for SAC305 reflow at 260–275 °C - ensures reliability in modern RoHS-compliant manufacturing lines
High power/volume ratio 35 A output in 24 × 28.5 × 22 mm footprint - enables compact power supply designs without sacrificing derating margin

Applications

Industrial Motor Drives Welding Power Supplies

Use Scenario: Three-phase rectification in IGBT-based VFD front-ends feeding DC link capacitors.

IC Role / Device Role / Timing Role: Primary AC-to-DC conversion stage; handles 35 A continuous and 475 A surge currents during motor stall.

Use Value: Low RthJC (1.35 K/W) and high IFSM enable stable operation under intermittent overload without forced air cooling.

Use Scenario: Input rectification in inverter-type arc welders with duty-cycle modulation.

IC Role / Device Role / Timing Role: Converts 3-phase utility power to high-current DC bus; withstands repeated 10 ms surges up to 475 A.

Use Value: Dual-threshold forward characteristics (VF(TO)₁/VF(TO)₂) allow accurate loss prediction across variable-duty welding cycles.

Uninterruptible Power Supplies Test Equipment Power Stages

Use Scenario: Rectification stage in online UPS systems requiring high reliability and thermal resilience.

IC Role / Device Role / Timing Role: Provides galvanically isolated DC bus generation with 2700 V RMS insulation for safety-critical backup power.

Use Value: UL E300359 listing and -55 °C to +150 °C operating range support deployment in harsh datacenter environments.

Use Scenario: High-current DC power generation in programmable AC/DC laboratory power supplies.

IC Role / Device Role / Timing Role: Delivers clean, ripple-free DC output with minimal forward drop variation over temperature (0.86–1.03 V).

Use Value: Precise dual-slope VF/I characteristics enable accurate real-time power loss monitoring in automated test systems.

Equivalent & Alternatives

The following parts are listed as comparable options for similar three-phase bridge rectifier applications.

Alternative Part Technical Difference Application Difference Selection Advice
VSKD36/08 Same 35 A / 800 V rating but TO-247-3L package; higher RthJC = 1.8 K/W; no case isolation Requires external insulator for heatsink mounting; better suited for PCB-mounted designs with space constraints Select when board-level integration and lower profile are prioritized over thermal efficiency and mechanical mounting simplicity
VS-36MT100 Identical D-63 package and thermal specs, but VRRM = 1000 V; 10% higher forward voltage drop at full load Targeted at 690 VAC industrial systems; slightly reduced efficiency in 400 VAC applications due to higher VF Select when system requires higher voltage margin against transients or operation on 690 VAC distribution networks

Compared with VS-36MT80, VSKD36/08 trades thermal performance and mounting flexibility for smaller footprint, while VS-36MT100 extends voltage capability at minor conduction loss cost-neither is pin-compatible, but both serve overlapping industrial rectification roles.

Availability

VS-36MT80 is available at Aetrix Electronics and suitable for industrial motor drives, welding power supplies, and uninterruptible power supplies requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for VS-36MT80 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global leader in discrete semiconductors, specializing in high-reliability diodes, rectifiers, MOSFETs, and optoelectronics for demanding industrial and automotive applications.

The VS-36MT.. series was engineered for rugged three-phase AC/DC conversion in factory automation, energy infrastructure, and heavy-duty power equipment-emphasizing thermal resilience, surge robustness, and regulatory compliance.

FAQ

What is the maximum allowable case temperature for continuous operation of the VS-36MT80?

The VS-36MT80 is rated for a maximum case temperature (TC) of 60 °C under 35 A DC output current with 120° conduction angle. Exceeding this temperature requires derating per Fig. 6 in the datasheet; operation above 60 °C risks exceeding the 150 °C maximum junction temperature and accelerated wear-out. Thermal design must ensure the heatsink maintains TC ≤ 60 °C at full load.

Does the VS-36MT80 require an insulating pad when mounted to a metal heatsink?

No-the VS-36MT80 features an electrically insulated case certified to 2700 V RMS isolation, allowing direct mounting to grounded heatsinks without thermal interface pads or insulators. This eliminates added thermal resistance and simplifies mechanical assembly. Mounting torque must be maintained at 2.0 Nm ± 10 % using M4 screws.

What is the forward voltage drop specification for VS-36MT80 at 25 °C and rated current?

At TJ = 25 °C and IFM = 40 A peak per junction, the VS-36MT80 exhibits a maximum forward voltage drop (VFM) of 1.19 V. This value reflects worst-case conduction loss under transient conditions; steady-state VF varies between 0.86 V (low-current region) and 1.03 V (high-current region) depending on instantaneous load.

Is the VS-36MT80 compatible with lead-free soldering processes?

Yes-the VS-36MT80 terminals are nickel-plated and qualified for Pb-free soldering using Sn/Ag/Cu (SAC305) alloy at peak temperatures of 260–275 °C. The device meets JEDEC J-STD-020 moisture sensitivity level (MSL) requirements for standard reflow profiles, with no pre-bake needed for typical production handling.

How does the VS-36MT80 compare to the VS-26MT80 in terms of thermal performance?

The VS-36MT80 has a lower junction-to-case thermal resistance (RthJC = 1.35 K/W) than the VS-26MT80 (1.42 K/W), reflecting improved internal thermal path design for its higher 35 A rating. However, its maximum case temperature is lower (60 °C vs. 70 °C), meaning thermal design must prioritize heatsink efficiency over simple current scaling when upgrading from VS-26MT80 to VS-36MT80.

VS-36MT80 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
5-Square, D-63
Packaging:
Bulk
Product Status:
Active
Diode Type:
Three Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
800 V
Current - Average Rectified (Io):
35 A
Voltage - Forward (Vf) (Max) @ If:
-
Current - Reverse Leakage @ Vr:
10 µA @ 800 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
QC Terminal
Supplier Device Package:
D-63

VS-36MT80 FAQ

1.How can I place an order for VS-36MT80 through Aetrix?

Please submit a Request for Quotation (RFQ) for VS-36MT80 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for VS-36MT80 reliable?

The price and inventory of VS-36MT80 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for VS-36MT80 is usually 5 days.

3.What payment methods are accepted for VS-36MT80?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for VS-36MT80 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for VS-36MT80?

VS-36MT80 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your VS-36MT80 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for VS-36MT80?

For technical support, including VS-36MT80 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your VS-36MT80 requirements.

6.How does Aetrix verify that VS-36MT80 is sourced from the original manufacturer or authorized distributors?

All VS-36MT80 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that VS-36MT80 meets industry standards.

7.What is the process for return or replacement of VS-36MT80?

All VS-36MT80 units undergo pre-shipment inspection (PSI). If there is an issue with VS-36MT80, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The VS-36MT80 part is unused and in its original packaging.

Return procedure for VS-36MT80:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

VS-36MT80 Tags

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