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Vishay General Semiconductor - Diodes Division VS-GBPC3504W

Part No.:
VS-GBPC3504W
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Bridge Rectifiers
Package:
4-Square, GBPC-W
Datasheet:
AetrixVS-GBPC3504W.pdf
Description:
BRIDGE RECT 1P 400V 35A GBPC-W
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:200

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Product details

Overview

VS-GBPC3504W from Vishay Semiconductors is a single-phase bridge rectifier with 35 A average forward current, 400 V maximum repetitive peak reverse voltage (VRRM), and glass-passivated diode chips in an electrically insulated, thermally efficient GBPC package. It delivers reliable AC-to-DC conversion in industrial power supplies and instrumentation front-ends where high surge tolerance and low thermal resistance are required.

For engineers reviewing the VS-GBPC3504W datasheet, VS-GBPC3504W pinout, VS-GBPC3504W application, or VS-GBPC3504W equivalent, key selection criteria include its 475 A non-repetitive surge rating at 50 Hz, 1.4 K/W junction-to-case thermal resistance, UL E300359 approval, and wire-lead terminal configuration for through-hole mounting.

Technical Context

The VS-GBPC3504W integrates four glass-passivated silicon diodes in a single-phase full-wave bridge configuration, optimized for resistive, inductive, and capacitive loads. Its electrically insulated plastic case enables direct heatsink mounting without isolation hardware, while the wire-lead (W) variant supports manual soldering or crimp termination.

Thermal performance is defined by RthJC = 1.4 K/W (DC operation) and RthCS = 0.2 K/W (greased interface), enabling sustained 35 A output at TC = 55 °C. The device sustains 475 A IFSM (t = 10 ms, 50 Hz) with I²t = 1130 A²s under no-voltage-reapplied conditions.

Key Specifications

Parameter Value and Actual Design Meaning
Average Forward Current (IO) 35 A at TC = 55 °C - supports high-power linear and switched-mode power supply outputs
Peak Repetitive Reverse Voltage (VRRM) 400 V - compatible with 230 VAC mains input after derating for transients and safety margins
Non-Repetitive Surge Current (IFSM) 475 A (50 Hz, t = 10 ms) - withstands inrush currents during cold-start of industrial equipment
Junction-to-Case Thermal Resistance (RthJC) 1.4 K/W - enables compact heatsink design with ≤ 50 °C temperature rise at full load
Forward Voltage Drop (VFM) 1.1 V at TJ = 25 °C, IFM = IF(AV) - limits conduction loss to ≤ 38.5 W at 35 A DC output
Isolation Voltage (VINS) 2700 V RMS (50 Hz, 1 s) - meets reinforced insulation requirements for Class I appliances
Operating Temperature Range −55 °C to +150 °C - qualified for extended industrial ambient and under-hood environments

Pinout & Package

The VS-GBPC3504W uses the GBPC...W package: a molded plastic case with four insulated wire leads (2 AC inputs, + and − DC outputs), center mounting hole, and electrically isolated baseplate. Dimensions: 28.55 mm × 17.9 mm × 14.2 mm (L × W × H), weight ≈ 16 g.

Pin/Terminal Circuit Role Design Meaning
AC1 AC Input Terminal 1 One leg of AC input; connects to transformer secondary or line filter output
AC2 AC Input Terminal 2 Second leg of AC input; completes full-wave bridge input path
(+) Positive DC Output Full-wave rectified positive rail; routed to bulk capacitor or regulator input
(−) Negative DC Output / Common Return DC common reference; serves as return path for load current and ground reference

Key Features

Feature Design Value
Glass-passivated diode chips Enhanced reliability and moisture resistance vs. epoxy-passivated alternatives; qualified for 1000-cycle thermal shock
Electrically insulated case Eliminates need for insulating washers or pads when mounted to metal heatsinks; reduces assembly steps and BOM count
UL E300359 approval Validated for end-equipment safety compliance in North America without additional system-level isolation testing
Three-terminal mounting flexibility Supports push-on, wrap-around, or solder termination - accommodates manual assembly, wave soldering, and field repair
High power/volume ratio Delivers 35 A continuous current in < 8 cm³ volume - enables space-constrained industrial control cabinet designs

Applications

Industrial Power Supplies Test & Measurement Equipment

Use Scenario: AC/DC front-end in programmable DC power supplies rated up to 1 kW.

IC Role / Device Role / Timing Role: Single-phase bridge rectifier converting 230 VAC mains to unregulated DC bus.

Use Value: 475 A surge rating handles repeated cold-start inrush; 1.4 K/W RthJC enables passive heatsinking in benchtop enclosures.

Use Scenario: Input stage of portable oscilloscope power modules operating from universal AC input.

IC Role / Device Role / Timing Role: Full-wave rectification with reinforced isolation for user-accessible front-panel circuits.

Use Value: 2700 V RMS isolation voltage satisfies IEC 61010-1 creepage/clearance requirements; compact GBPC footprint saves PCB area.

Motor Drive Control Boards LED Driver Systems

Use Scenario: Auxiliary power supply for gate drivers and logic in 3-phase inverter control boards.

IC Role / Device Role / Timing Role: Low-noise, high-reliability rectifier feeding isolated DC/DC converters powering IGBT/SiC gate stages.

Use Value: Glass passivation ensures long-term stability under vibration and thermal cycling; −55 °C to +150 °C rating matches motor control ambient extremes.

Use Scenario: Mains-connected constant-current LED driver for street lighting with high ambient temperature exposure.

IC Role / Device Role / Timing Role: Primary rectification stage feeding PFC controller and buck converter.

Use Value: 35 A IO headroom supports 20–25 A LED string loads with 20 % derating; UL recognition simplifies regional certification.

Equivalent & Alternatives

The following parts are listed as comparable options for similar single-phase bridge rectifier applications.

Alternative Part Technical Difference Application Difference Selection Advice
Vishay VS-GBPC3504A Same electrical specs but fast-on (push-on) terminals instead of wire leads; RthJC = 1.4 K/W unchanged Designed for quick-connect terminal blocks in panel-mounted equipment; not suitable for PCB through-hole or hand-soldered assemblies Select VS-GBPC3504A only when using insulated spade connectors; VS-GBPC3504W remains preferred for manual assembly or crimped wire harnesses.
ON Semiconductor GBPC3504W Identical pinout, package, and core ratings (35 A, 400 V); differs in thermal impedance curve shape and I²t tolerance (1100 A²s vs. 1130 A²s) Approved for automotive-grade qualification per AEC-Q101; not UL E300359 certified Choose ON Semi GBPC3504W for automotive body electronics; retain VS-GBPC3504W for UL-certified industrial or consumer systems requiring safety agency validation.

Compared with VS-GBPC3504A and ON Semi GBPC3504W, the VS-GBPC3504W uniquely combines UL E300359 listing, wire-lead flexibility, and highest I²t rating in its voltage class-making it optimal for safety-critical, manually assembled, or thermally demanding industrial power supplies.

Availability

VS-GBPC3504W is available at Aetrix Electronics and suitable for industrial power supplies, test & measurement equipment, motor drive control boards, and LED driver systems requiring stable component supply across multi-year production cycles.

Supply support for VS-GBPC3504W includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Intertechnology is a global semiconductor manufacturer specializing in discrete components, sensors, and passive elements with emphasis on reliability, precision, and power efficiency.

The VS-GBPC.. Series was developed for general-purpose and instrumentation AC/DC conversion, targeting applications needing compact, insulated, UL-recognized bridge rectifiers with high surge robustness and thermal performance.

FAQ

What is the maximum case temperature for continuous operation of the VS-GBPC3504W?

The VS-GBPC3504W supports continuous operation at a maximum case temperature (TC) of 55 °C when delivering its rated 35 A average forward current. This limit is specified in the Major Ratings table and reflects thermal equilibrium under DC conditions with proper heatsinking. Exceeding 55 °C requires derating per the Current Ratings Characteristics curves in the datasheet.

Does the VS-GBPC3504W require an insulating pad when mounted to a metal heatsink?

No, the VS-GBPC3504W does not require an insulating pad because its plastic case provides electrical isolation between the internal diode die and the mounting surface. The datasheet explicitly states "electrically insulated case" and specifies 2700 V RMS isolation voltage, enabling direct metal-to-plastic contact for thermal conduction without compromising safety or functionality.

What is the forward voltage drop of the VS-GBPC3504W at full rated current?

The VS-GBPC3504W has a maximum forward voltage drop (VFM) of 1.1 V at TJ = 25 °C and instantaneous forward current equal to the average forward current (IF(AV)). At 35 A DC output, this results in ≤ 38.5 W total conduction loss across all four diodes, assuming balanced current sharing within the bridge.

Is the VS-GBPC3504W RoHS-compliant and lead-free solder compatible?

Yes, the VS-GBPC3504W is RoHS-compliant and features nickel-plated terminals compatible with lead-free solder alloys including Sn/Ag/Cu (SAC305). The datasheet specifies a recommended solder temperature range of 260 °C to 275 °C, confirming suitability for standard lead-free reflow and hand-soldering processes without terminal degradation.

How does the VS-GBPC3504W differ from the VS-GBPC2504W in practical design use?

The VS-GBPC3504W delivers 35 A average forward current versus 25 A for the VS-GBPC2504W, with identical 400 V VRRM, package outline, and wire-lead configuration. Its lower RthJC (1.4 K/W vs. 1.7 K/W) and higher IFSM (475 A vs. 400 A) allow greater power density and surge margin-making the VS-GBPC3504W preferable for designs approaching 800–1000 W output or subject to frequent cold starts.

VS-GBPC3504W Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
VS-GBPC
Package/Case:
4-Square, GBPC-W
Packaging:
Bulk
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
400 V
Current - Average Rectified (Io):
35 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 17.5 A
Current - Reverse Leakage @ Vr:
2 mA @ 400 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
GBPC-W

VS-GBPC3504W FAQ

1.How can I place an order for VS-GBPC3504W through Aetrix?

Please submit a Request for Quotation (RFQ) for VS-GBPC3504W on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for VS-GBPC3504W reliable?

The price and inventory of VS-GBPC3504W are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for VS-GBPC3504W is usually 5 days.

3.What payment methods are accepted for VS-GBPC3504W?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for VS-GBPC3504W transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for VS-GBPC3504W?

VS-GBPC3504W orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your VS-GBPC3504W order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for VS-GBPC3504W?

For technical support, including VS-GBPC3504W datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your VS-GBPC3504W requirements.

6.How does Aetrix verify that VS-GBPC3504W is sourced from the original manufacturer or authorized distributors?

All VS-GBPC3504W products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that VS-GBPC3504W meets industry standards.

7.What is the process for return or replacement of VS-GBPC3504W?

All VS-GBPC3504W units undergo pre-shipment inspection (PSI). If there is an issue with VS-GBPC3504W, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The VS-GBPC3504W part is unused and in its original packaging.

Return procedure for VS-GBPC3504W:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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