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Vishay General Semiconductor - Diodes Division VS-VSKD196/04PBF

Part No.:
VS-VSKD196/04PBF
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Diode Arrays
Package:
INT-A-Pak
Datasheet:
AetrixVS-VSKD196/04PBF.pdf
Description:
DIODE MOD GP 400V 97.5A INTAPAK
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,755

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Product details

Overview

VS-VSKD196/04PBF from Vishay Semiconductors is a high-voltage, standard recovery power diode module in INT-A-PAK package, configured as a two-diode doubler circuit, rated for 195 A average forward current (IF(AV)), 800 V maximum repetitive peak reverse voltage (VRRM), and 3500 VRMS isolation. It employs glass-passivated chips on DBC ceramic (Al₂O₃) substrate and is designed for industrial power conversion systems requiring robust surge handling and thermal stability.

For engineers reviewing the VS-VSKD196/04PBF datasheet, VS-VSKD196/04PBF pinout, VS-VSKD196/04PBF application, or VS-VSKD196/04PBF equivalent, this module is evaluated for high-current DC motor drives, battery chargers, welders, and single-phase bridge configurations where electrical isolation, I²t fusing capability (113 kA²s), and low thermal resistance (RthJC = 0.16 K/W per junction) are critical selection criteria.

Technical Context

The VS-VSKD196/04PBF implements a two-diode doubler configuration - two series-connected diodes sharing a common terminal - enabling voltage-doubling rectification in compact industrial power supplies. Its DBC Al₂O₃ substrate provides 3500 VRMS galvanic isolation between terminals and heatsink, satisfying UL E78996 safety certification.

Thermally, it delivers RthJC = 0.16 K/W per junction under DC operation and supports 4750 A non-repetitive surge current (IFSM, 10 ms, 50 Hz) at TJ = 150 °C. Forward conduction is characterized by dual-slope on-state behavior: VF(TO)₁ = 0.69 V and rt₁ = 1.3 mΩ at low current, transitioning to VF(TO)₂ = 0.78 V and rt₂ = 1.2 mΩ at high current.

Key Specifications

Parameter Value and Actual Design Meaning
IF(AV) 195 A - maximum continuous average forward current at TC = 100 °C, defining steady-state power handling in rectifier bridges
VRRM 800 V - maximum repetitive peak reverse voltage, sets safe operating limit in AC line-fed applications
IFSM (10 ms, 50 Hz) 4750 A - peak non-repetitive surge current capacity, determines short-circuit withstand in welder or motor-start transients
I²t (10 ms) 113 kA²s - fusing energy rating, used to coordinate with upstream fast-acting fuses in protection schemes
RthJC 0.16 K/W per junction - thermal resistance from junction to case, directly impacts heatsink sizing for 195 A operation
VINS 3500 VRMS - RMS insulation voltage between all terminals and baseplate, certifies isolation integrity for safety-critical systems
Package INT-A-PAK - industrial-standard power module housing with M6 mounting screws, DBC Al₂O₃ dielectric, and 200 g mass

Pinout & Package

VS-VSKD196/04PBF uses the INT-A-PAK package: a rectangular metal-base power module with three M6 mounting screws (center-to-center spacing 66 mm), 94.4 mm × 35 mm footprint, and isolated DBC ceramic substrate. Terminals are arranged linearly across the top edge.

Pin/Terminal Circuit Role Design Meaning
Terminal 1 (Anode A) Anode of first diode Input connection for first diode in doubler chain; carries full load current during positive half-cycle
Terminal 2 (Common) Cathode of first diode / Anode of second diode Internal interconnect node; serves as output of first stage and input to second stage in voltage-doubling topology
Terminal 3 (Cathode B) Cathode of second diode Final output node; delivers doubled DC voltage referenced to system ground or heatsink

Key Features

Feature Design Value
Electrically isolated DBC substrate Al₂O₃ ceramic enables 3500 VRMS isolation and eliminates need for insulating washers in heatsink mounting
UL approval (E78996) Validates compliance with UL 60747-1 for safety in industrial equipment, reducing certification effort for end-systems
High surge capability (4750 A) Supports repeated motor starting, arc ignition, and capacitor charging without degradation in welder or charger designs
Glass-passivated chips Enhances long-term reliability under humidity, contamination, and thermal cycling in harsh factory environments
Standard INT-A-PAK footprint Enables drop-in replacement across Vishay's VSK series and simplifies mechanical design reuse in multi-platform power systems

Applications

DC Motor Drives Battery Chargers

Use Scenario: High-power industrial DC motor control using single-phase thyristor or diode bridge rectification with field excitation.

IC Role / Device Role / Timing Role: VS-VSKD196/04PBF functions as the doubler-stage rectifier, converting AC input into elevated DC bus voltage for armature supply.

Use Value: Enables compact 800 V-rated DC bus generation without transformer taps, leveraging its 195 A IF(AV) and 0.16 K/W RthJC for forced-air-cooled enclosures.

Use Scenario: Three-phase input battery charger for EV fleet infrastructure, employing multi-module parallel rectification.

IC Role / Device Role / Timing Role: VS-VSKD196/04PBF operates as one leg of a voltage-doubler front-end, boosting rectified voltage to match lithium-ion stack requirements.

Use Value: Delivers 113 kA²s I²t rating and 4750 A IFSM to survive repeated inrush events during cold-start battery connection.

Welding Power Supplies Industrial Power Converters

Use Scenario: Inverter-based resistance spot welder with high-current, short-duration output pulses.

IC Role / Device Role / Timing Role: VS-VSKD196/04PBF serves as the main AC-to-DC converter feeding the inverter DC link, operating in intermittent duty cycle.

Use Value: Its 150 °C max junction temperature and low rt₂ = 1.2 mΩ ensure minimal conduction loss during 10–100 ms weld pulses at >1 kA peak.

Use Scenario: Medium-voltage UPS rectifier stage converting utility AC to regulated DC for battery backup and inverter input.

IC Role / Device Role / Timing Role: VS-VSKD196/04PBF is deployed in a doubler configuration to achieve 800 V DC bus from 400 VAC three-phase input.

Use Value: 3500 VRMS isolation and UL E78996 approval satisfy reinforced insulation requirements for Class I safety in grid-tied systems.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-current, high-voltage diode module applications.

Alternative Part Technical Difference Application Difference Selection Advice
VS-VSKJ196/04PBF Two-diode common-anode configuration (vs. doubler); identical IF(AV), VRRM, and RthJC Suitable for dual-output or split-rail supplies, not voltage doubling Select when independent anode switching or dual-channel rectification is required instead of series voltage multiplication
VS-VSKC196/04PBF Two-diode common-cathode configuration; same ratings but reversed polarity topology Used in high-side switching or negative-output supplies where cathode is system reference Choose for designs requiring cathode-referenced output or compatibility with existing common-cathode board layouts

Compared with VS-VSKD196/04PBF, VS-VSKJ196/04PBF and VS-VSKC196/04PBF share identical voltage, current, thermal, and isolation specs but differ in internal topology - making them functional alternatives only in circuits where the doubler configuration is not mandatory for voltage gain or specific ripple cancellation.

Availability

VS-VSKD196/04PBF is available at Aetrix Electronics and suitable for DC motor drives, battery chargers, welders, and industrial power converters requiring stable component supply, long-lifecycle support, and traceable sourcing for production programs.

Supply support for VS-VSKD196/04PBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global leader in discrete semiconductors and passive components, specializing in high-reliability power devices for industrial, automotive, and computing markets.

The VS-VSK series is part of Vishay's INT-A-PAK power module family, engineered for high-current AC/DC conversion in ruggedized industrial equipment where isolation, surge resilience, and thermal performance are mission-critical.

FAQ

What is the circuit configuration of VS-VSKD196/04PBF?

VS-VSKD196/04PBF uses a two-diode doubler configuration: Terminal 1 is the anode of Diode 1, Terminal 2 is the shared node (cathode of Diode 1 / anode of Diode 2), and Terminal 3 is the cathode of Diode 2. This arrangement enables voltage-doubling rectification without external components, and is confirmed in Vishay document 94357, page 11.

What is the maximum junction temperature rating for VS-VSKD196/04PBF?

The maximum junction operating temperature for VS-VSKD196/04PBF is +150 °C, and the storage temperature range is –40 °C to +150 °C. This rating is specified in the Thermal and Mechanical Specifications table of Vishay document 94357, page 3, and defines the upper thermal limit for reliable long-term operation.

Does VS-VSKD196/04PBF meet UL safety certification?

Yes, VS-VSKD196/04PBF is UL approved under file E78996, confirming compliance with UL 60747-1 for semiconductor devices. This certification covers its 3500 VRMS isolation rating and validates its use in safety-critical industrial equipment without additional system-level insulation testing.

What is the thermal resistance from junction to case (RthJC) for VS-VSKD196/04PBF?

The maximum thermal resistance from junction to case for VS-VSKD196/04PBF is 0.16 K/W per junction under DC operation. This value is measured per diode junction and is critical for calculating heatsink requirements when operating at 195 A average forward current, as documented in Table "MAJOR RATINGS AND CHARACTERISTICS" on page 1 of Vishay document 94357.

What does the "04" in VS-VSKD196/04PBF indicate?

The "04" in VS-VSKD196/04PBF is the voltage code specifying a maximum repetitive peak reverse voltage (VRRM) of 800 V and a maximum non-repetitive peak reverse voltage (VRSM) of 900 V. This coding convention is defined in the "VOLTAGE RATINGS" table on page 1 of Vishay document 94357.

VS-VSKD196/04PBF Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
INT-A-Pak
Packaging:
Bulk
Product Status:
Active
Diode Configuration:
1 Pair Common Cathode
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io) (per Diode):
97.5A
Voltage - Forward (Vf) (Max) @ If:
-
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
-
Current - Reverse Leakage @ Vr:
20 mA @ 400 V
Operating Temperature - Junction:
-40°C ~ 150°C
Grade:
-
Qualification:
-
Mounting Type:
Chassis Mount
Supplier Device Package:
INT-A-PAK

VS-VSKD196/04PBF FAQ

1.How can I place an order for VS-VSKD196/04PBF through Aetrix?

Please submit a Request for Quotation (RFQ) for VS-VSKD196/04PBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for VS-VSKD196/04PBF reliable?

The price and inventory of VS-VSKD196/04PBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for VS-VSKD196/04PBF is usually 5 days.

3.What payment methods are accepted for VS-VSKD196/04PBF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for VS-VSKD196/04PBF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for VS-VSKD196/04PBF?

VS-VSKD196/04PBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your VS-VSKD196/04PBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for VS-VSKD196/04PBF?

For technical support, including VS-VSKD196/04PBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your VS-VSKD196/04PBF requirements.

6.How does Aetrix verify that VS-VSKD196/04PBF is sourced from the original manufacturer or authorized distributors?

All VS-VSKD196/04PBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that VS-VSKD196/04PBF meets industry standards.

7.What is the process for return or replacement of VS-VSKD196/04PBF?

All VS-VSKD196/04PBF units undergo pre-shipment inspection (PSI). If there is an issue with VS-VSKD196/04PBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The VS-VSKD196/04PBF part is unused and in its original packaging.

Return procedure for VS-VSKD196/04PBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

VS-VSKD196/04PBF Tags

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