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Vishay General Semiconductor - Diodes Division ZGL41-180A-E3/97

Part No.:
ZGL41-180A-E3/97
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Single Zener Diodes
Package:
DO-213AB, MELF
Datasheet:
AetrixZGL41-180A-E3/97.pdf
Description:
DIODE ZENER 180V 1W DO213AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,045

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Product details

Overview

ZGL41-180A-E3/97 from Vishay General Semiconductor is a surface-mount, glass-passivated Zener diode with nominal Zener voltage 180 V, 1.0 W power rating, and DO-213AB (GL41) plastic MELF package. It delivers low Zener impedance (900 Ω at 2.1 mA), low regulation factor, and operates up to +150 °C junction temperature. Used for precision voltage regulation and overvoltage protection in high-voltage DC power supplies.

For engineers reviewing the ZGL41-180A-E3/97 datasheet, ZGL41-180A-E3/97 pinout, ZGL41-180A-E3/97 application, or ZGL41-180A-E3/97 equivalent, key selection criteria include Zener voltage tolerance (±5 %), surge current capability (5.6 A), reverse leakage (1.0 μA at 136.9 V), thermal derating behavior, and MSL Level 1 reflow compatibility.

Technical Context

This device functions as a single-element, cathode-marked (red band), silicon-based voltage-regulating diode operating in reverse breakdown. Its glass-passivated junction ensures stable long-term Zener voltage and low IR drift, while the DO-213AB package enables automated placement and meets UL 94 V-0 flammability requirements.

The ZGL41-180A-E3/97 is characterized at 25 °C with IZT = 2.1 mA and exhibits a positive temperature coefficient of ~180 mV/°C near 180 V - confirmed by typical curves in the datasheet. It is rated for non-repetitive 8.3 ms surge current up to 5.6 A and supports steady-state dissipation of 1.0 W only when lead temperature TL ≤ 75 °C.

Key Specifications

ParameterValue and Actual Design Meaning
Zener Voltage (VZ)171–189 V at 2.1 mA test current; ±5 % tolerance band ensures predictable clamping in high-voltage reference circuits.
Total Power Dissipation (Ptot)1000 mW at TL = 75 °C; requires thermal management on PCB copper pads per specified 8 mm × 8 mm × 2 mm layout.
Zener Impedance (ZZT)900 Ω at IZT = 2.1 mA; low dynamic resistance improves regulation stability under varying load conditions.
Reverse Leakage (IR)1.0 μA maximum at VR = 136.9 V; enables low-power standby protection without significant quiescent drain.
Surge Current (IRM)5.6 A peak for 8.3 ms; handles transient overvoltage events such as inductive kickback or line surges.
Junction Temperature (TJ)-55 °C to +150 °C operating range; supports deployment in industrial and automotive under-hood environments.

Pinout & Package

Package: GL41 (DO-213AB) - cylindrical plastic MELF case with solderable matte tin-plated ends; red band denotes cathode (positive terminal in Zener configuration). Molding compound complies with UL 94 V-0.

Pin/TerminalCircuit RoleDesign Meaning
Cathode (red band end)Positive terminal in Zener operationConnected to higher-potential node; reverse-biased to conduct regulation current into ground or return path.
Anode (unmarked end)Negative terminal in Zener operationTypically tied to system ground or low-side reference; completes current path during breakdown conduction.

Key Features

FeatureDesign Value
Glass-passivated chip junctionEnsures long-term Zener voltage stability and low parameter drift over time and temperature cycling.
Low Zener impedance (900 Ω)Minimizes output voltage variation under changing load current, critical for tight-tolerance reference designs.
MSL Level 1 reflow ratingSupports standard Pb-free reflow profiles up to 250 °C peak without preconditioning or baking.
UL 94 V-0 compliant moldingMeets flame-retardancy requirements for safety-critical power supply and industrial control enclosures.

Applications

Industrial Power Supply RegulationAutomotive ECU Overvoltage Clamp

Use Scenario: Stabilizing 180 V rail in isolated DC-DC converter feedback loop for PLC I/O modules.

IC Role / Device Role / Timing Role: Zener diode acting as precision voltage reference and error amplifier bias point.

Use Value: Tight 171–189 V tolerance and 900 Ω ZZT ensure < ±0.5 % output regulation across 0–70 °C ambient.

Use Scenario: Clamping transients on 24 V auxiliary bus during load-dump events in commercial vehicle ECUs.

IC Role / Device Role / Timing Role: Standby overvoltage protector shunting surge energy above 136.9 V threshold.

Use Value: 5.6 A surge rating and 1.0 μA leakage enable robust protection without parasitic loading during normal operation.

Test Equipment Reference SourceHigh-Voltage Sensor Biasing

Use Scenario: Providing stable 180 V reference for calibration circuitry in portable insulation resistance testers.

IC Role / Device Role / Timing Role: Precision Zener reference element in voltage divider network feeding ADC input.

Use Value: Low regulation factor and ±5 % VZ tolerance support traceable 0.1 % measurement accuracy over product lifetime.

Use Scenario: Biasing avalanche photodiode (APD) arrays requiring 175–185 V reverse bias in optical sensing modules.

IC Role / Device Role / Timing Role: Stable high-voltage bias source with minimal temperature-induced drift.

Use Value: Positive tempco (~180 mV/°C) allows predictable compensation in closed-loop APD bias control.

Equivalent & Alternatives

The following parts are listed as comparable options for similar voltage-regulating diode applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
1N5375BRLG180 V nominal, 5 W rating, DO-201AD package, higher ZZT (1200 Ω), wider VZ tolerance (±5 % same)Higher power handling but larger footprint; less suitable for space-constrained SMT layoutsSelect when >1 W continuous dissipation is required and board area permits axial/DIP-style mounting.
BZX85C180180 V nominal, 1.3 W rating, DO-41 package, ZZT = 1000 Ω, MSL Level 1 not specifiedThrough-hole assembly only; no MELF automation support; lower surge rating (4.5 A)Choose only for legacy through-hole designs where rework compatibility outweighs SMT efficiency.

Compared with ZGL41-180A-E3/97, the 1N5375BRLG offers higher power but sacrifices SMT scalability, while the BZX85C180 lacks MELF process compatibility and delivers inferior surge robustness - making ZGL41-180A-E3/97 optimal for automated, high-reliability 180 V regulation in compact industrial systems.

Availability

ZGL41-180A-E3/97 is available at Aetrix Electronics and suitable for industrial power supply regulation, automotive ECU overvoltage clamp, and high-voltage sensor biasing requiring stable component supply and full RoHS compliance.

Supply support for ZGL41-180A-E3/97 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and optoelectronics with emphasis on reliability and performance in harsh environments.

The ZGL41 series belongs to Vishay's surface-mount Zener diode product line, engineered specifically for high-voltage stabilization and transient suppression in automated manufacturing contexts where MELF packaging and MSL Level 1 compliance are essential.

FAQ

What is the Zener voltage tolerance of ZGL41-180A-E3/97?

ZGL41-180A-E3/97 has a Zener voltage range of 171 V to 189 V at 2.1 mA test current, representing a ±5 % tolerance about the nominal 180 V rating. This tolerance is verified per JEDEC test methods and applies under standard 25 °C conditions with specified IZT; actual VZ may shift predictably with temperature due to its positive tempco.

Does ZGL41-180A-E3/97 support lead-free reflow soldering?

Yes, ZGL41-180A-E3/97 meets MSL Level 1 per J-STD-020C and is qualified for lead-free reflow with a maximum peak temperature of 250 °C. Its matte tin-plated terminals comply with J-STD-002 and JESD 22-B102, enabling direct use in standard Pb-free assembly lines without prebaking.

What is the maximum surge current rating for ZGL41-180A-E3/97?

ZGL41-180A-E3/97 is rated for a non-repetitive surge current of 5.6 A with 8.3 ms pulse width, per JEDEC test methodology. This rating assumes a square-wave or equivalent sine-wave waveform and is intended for transient overvoltage protection - not continuous operation.

How does the Zener impedance of ZGL41-180A-E3/97 affect regulation performance?

ZGL41-180A-E3/97 exhibits 900 Ω dynamic Zener impedance at 2.1 mA, directly influencing output voltage stability under load variation. Lower ZZT reduces ΔVZ for a given ΔIZ, improving regulation accuracy in feedback networks and reference circuits where tight voltage control is critical.

Is ZGL41-180A-E3/97 RoHS-compliant and halogen-free?

Yes, ZGL41-180A-E3/97 carries the "E3" suffix indicating full RoHS compliance per EU Directive 2011/65/EU. Vishay confirms this part meets material categorization requirements defined in document 99912, including absence of brominated flame retardants and halogen-free molding compound.

ZGL41-180A-E3/97 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
DO-213AB, MELF
Packaging:
Tape & Reel (TR)
Product Status:
Active
Voltage - Zener (Nom) (Vz):
180 V
Tolerance:
±5%
Power - Max:
1 W
Impedance (Max) (Zzt):
900 Ohms
Current - Reverse Leakage @ Vr:
1 µA @ 136.9 V
Voltage - Forward (Vf) (Max) @ If:
1.5 V @ 200 mA
Operating Temperature:
-55°C ~ 150°C
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-213AB (GL41)

ZGL41-180A-E3/97 FAQ

1.How can I place an order for ZGL41-180A-E3/97 through Aetrix?

Please submit a Request for Quotation (RFQ) for ZGL41-180A-E3/97 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for ZGL41-180A-E3/97 reliable?

The price and inventory of ZGL41-180A-E3/97 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for ZGL41-180A-E3/97 is usually 5 days.

3.What payment methods are accepted for ZGL41-180A-E3/97?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for ZGL41-180A-E3/97 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for ZGL41-180A-E3/97?

ZGL41-180A-E3/97 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your ZGL41-180A-E3/97 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for ZGL41-180A-E3/97?

For technical support, including ZGL41-180A-E3/97 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your ZGL41-180A-E3/97 requirements.

6.How does Aetrix verify that ZGL41-180A-E3/97 is sourced from the original manufacturer or authorized distributors?

All ZGL41-180A-E3/97 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that ZGL41-180A-E3/97 meets industry standards.

7.What is the process for return or replacement of ZGL41-180A-E3/97?

All ZGL41-180A-E3/97 units undergo pre-shipment inspection (PSI). If there is an issue with ZGL41-180A-E3/97, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The ZGL41-180A-E3/97 part is unused and in its original packaging.

Return procedure for ZGL41-180A-E3/97:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

ZGL41-180A-E3/97 Tags

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