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Renesas ZIOL2401BI1R

Part No.:
ZIOL2401BI1R
Manufacturer:
Renesas
Category:
Buffers, Drivers, Receivers, Transceivers
Package:
-
Datasheet:
AetrixZIOL2401BI1R.pdf
Description:
DUAL CHANNEL IO-LINK HV LINE DRI
Quantity:
Payment:
Payment
Shipping:
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Inventory:3,176

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Product details

Overview

ZIOL2401BI1R from Renesas Electronics is a dual-channel IO-Link high-voltage line driver IC with integrated DC/DC converter, serving as a physical-layer transceiver (PHY) for IO-Link masters and devices in factory automation. It delivers push-pull output drivers with RDS(on) < 3.3Ω in tandem mode, configurable per-channel output current (56–410 mA), and operates from 8.0 V to 36.0 V supply across –40°C to +85°C.

For engineers reviewing the ZIOL2401BI1R datasheet, ZIOL2401BI1R pinout, ZIOL2401BI1R application, or ZIOL2401BI1R equivalent, key selection criteria include IO-Link PHY compliance, integrated DC/DC conversion, EEPROM-stored configuration, SPI register access, and 4×4 mm QFN24 package compatibility with industrial sensor/actuator interface designs.

Technical Context

The ZIOL2401BI1R implements two independent HV I/O channels supporting both IO-Link master and device roles, with slew-rate controlled drivers ensuring EMC-compliant signal integrity. Its on-chip DC/DC converter generates regulated low-voltage supplies for internal logic while interfacing with 3.3 V digital I/O (5 V tolerant inputs).

Configuration is stored in on-chip EEPROM and auto-loaded at power-on reset; status monitoring includes over-current, over-temperature, and WURQ (wake-up request) detection. The SPI interface enables real-time read/write access to control, status, and configuration registers.

Key Specifications

ParameterValue and Actual Design Meaning
IO-Link ComplianceFully compliant PHY for IO-Link v1.1 master and device applications per IEC 61131-9
Supply Voltage Range8.0 V to 36.0 V HV rail; supports standard 24 V industrial bus with 36 V transient tolerance
Output Current LimitProgrammable per channel: 56 mA to 410 mA; enables flexible load matching for sensors/actuators
RDS(on) (Tandem Mode)< 3.3 Ω across –40°C to +85°C; ensures low conduction loss and thermal stability
Digital Interface3.3 V CMOS outputs, 5 V tolerant inputs; simplifies host MCU interface without level shifters
Operating Temperature–40°C to +85°C; qualified for harsh industrial environments without derating
PackageRoHS-compliant 4×4 mm² QFN-24; 0.5 mm pitch, exposed thermal pad for PCB heat dissipation

Pinout & Package

Package: RoHS-compliant 4×4 mm² QFN-24 with exposed thermal pad (pin 24 = GND_EP). Pinout validated per ZIOL2401 Feature Sheet Rev. 2.20 and IDT/Renesas official documentation.

Pin/TerminalCircuit RoleDesign Meaning
VDD_HVHigh-voltage supply inputPrimary 8–36 V rail powering HV drivers and DC/DC converter
VDD_LVLow-voltage core supply3.3 V supply for digital logic, SPI interface, and EEPROM
GNDSignal ground referenceCommon return for LV and HV sections; separate from GND_EP for noise isolation
GND_EPExposed thermal padMust be soldered to PCB thermal plane for junction temperature control
SPI_CS, SPI_SCK, SPI_MOSI, SPI_MISOSPI serial interfaceFull-duplex 3.3 V SPI for configuration/status register access and EEPROM programming
CH0_IO, CH1_IOHV I/O channel terminalsPush-pull drivers supporting IO-Link CQ/CI signaling; slew-rate programmable
WURQWake-up request inputIO-Link-specific active-low input enabling device wake-up from sleep mode
STATUSOpen-drain fault indicatorAsserts low on over-current, over-temperature, or EEPROM error

Key Features

FeatureDesign Value
Integrated DC/DC converterEliminates external buck regulator; provides stable 3.3 V LV supply from HV rail for internal logic
EEPROM-based configuration storageNonvolatile parameter retention across power cycles; auto-loaded at POR without host intervention
Slew-rate controlled outputsReduces EMI emissions and improves signal integrity on long industrial cables
IO-Link WURQ detectionHardware-level wake-up trigger compatible with IO-Link v1.1 specification for low-power operation
On-chip temperature monitoringDigital thermal sensor feeds status register; enables system-level thermal management decisions

Applications

IO-Link Master InterfaceSmart Sensor Node

Use Scenario: Industrial PLC equipped with IO-Link master port connecting multiple field devices.

IC Role / Device Role / Timing Role: ZIOL2401BI1R acts as the physical-layer transceiver, converting MCU-level signals to robust 24 V IO-Link CQ/CI waveforms.

Use Value: Enables reliable bidirectional communication over 20 m cables with built-in fault protection and diagnostic reporting via STATUS pin.

Use Scenario: Compact industrial pressure or temperature sensor requiring IO-Link connectivity and local power regulation.

IC Role / Device Role / Timing Role: ZIOL2401BI1R serves as cable driver and integrated DC/DC source, powering internal MCU and analog front-end from 24 V bus.

Use Value: Reduces BOM count by eliminating discrete DC/DC converter and external current-limiting resistors.

IO-Link Actuator DriverModular I/O Terminal Block

Use Scenario: Pneumatic valve controller receiving setpoint commands and reporting position feedback via IO-Link.

IC Role / Device Role / Timing Role: ZIOL2401BI1R drives actuator coil with programmable current limit (e.g., 200 mA) and monitors over-current events.

Use Value: Prevents coil damage during stall conditions while providing real-time fault indication to host PLC.

Use Scenario: DIN-rail mounted distributed I/O module aggregating multiple sensor/actuator links.

IC Role / Device Role / Timing Role: ZIOL2401BI1R provides dual-channel IO-Link PHY functionality per slot, sharing SPI bus with microcontroller.

Use Value: Supports hot-swap capable modular architecture with per-channel diagnostics and EEPROM-configurable timing parameters.

Equivalent & Alternatives

The following parts are listed as comparable options for similar IO-Link physical-layer transceiver applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
MAX14827A+TSingle-channel IO-Link transceiver; no integrated DC/DC; requires external 3.3 V supplyLimited to single-port designs; lacks tandem-mode RDS(on) optimizationSelect when space constraints favor smaller 16-pin TQFN or dual-channel functionality is unnecessary
TMR1202DDual-channel with integrated DC/DC but no WURQ support; 40 V max supply; different SPI register mapNot IO-Link-certified; intended for proprietary 24 V fieldbus systemsChoose only for non-IO-Link industrial networks where WURQ and certification are not required

Compared with MAX14827A+T and TMR1202D, the ZIOL2401BI1R uniquely combines dual-channel IO-Link PHY compliance, integrated DC/DC conversion, WURQ detection, and EEPROM-based configuration in a single 4×4 mm QFN24 package-enabling compact, certified, and self-contained master/device implementations.

Availability

ZIOL2401BI1R is available at Aetrix Electronics and suitable for factory automation, smart sensor integration, and IO-Link master module development requiring stable component supply, long-term industrial lifecycle support, and RoHS-compliant packaging.

Supply support for ZIOL2401BI1R includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Renesas Electronics Corporation is a global semiconductor leader delivering microcontrollers, analog, power, and SoC solutions for automotive, industrial, infrastructure, and IoT applications.

The ZIOL2401BI1R belongs to Renesas' IO-Link transceiver product line, engineered specifically to simplify physical-layer implementation in industrial sensor/actuator systems while meeting IEC 61131-9 compliance requirements.

FAQ

What is the maximum cable length supported by the ZIOL2401BI1R in IO-Link applications?

The ZIOL2401BI1R supports up to 20 meters of standard unshielded industrial cable in IO-Link mode, as verified under IEC 61131-9 conformance testing. Its slew-rate controlled drivers and low RDS(on) ensure signal integrity and noise immunity over this distance. Cable length may vary based on wire gauge, termination, and EMI environment; actual performance should be validated per system-level EMC testing. The ZIOL2401BI1R does not require external line termination resistors.

Does the ZIOL2401BI1R require an external EEPROM for configuration storage?

No, the ZIOL2401BI1R includes on-chip EEPROM that stores all configuration parameters-including current limits, slew rates, and operating modes-and automatically loads them at power-on reset. This eliminates the need for external nonvolatile memory and reduces system BOM cost and board area. The EEPROM is rated for 100,000 write cycles and guaranteed functional across the full –40°C to +85°C operating range. Configuration updates are performed via the SPI interface.

Can the ZIOL2401BI1R operate with a 5 V microcontroller interface without level shifting?

Yes, the ZIOL2401BI1R's digital interface features 5 V tolerant inputs (SPI_CS, SPI_SCK, SPI_MOSI, WURQ) while providing 3.3 V CMOS outputs (SPI_MISO, STATUS). This allows direct connection to 5 V microcontrollers without external level shifters. The 3.3 V VDD_LV supply must still be provided, either from the integrated DC/DC converter or an external source. The ZIOL2401BI1R's input thresholds comply with standard 5 V TTL logic levels.

Is the ZIOL2401BI1R pin-compatible with other members of the ZIOL24xx family?

Yes, the ZIOL2401BI1R shares identical pinout, package, and footprint with ZIOL2402BI1R and ZIOL2403BI1R-differing only in factory-programmed EEPROM settings and default channel configurations. All ZIOL24xx variants use the same 4×4 mm QFN24 package with identical thermal pad layout and SPI register structure, enabling hardware design reuse across product variants. No PCB changes are required when migrating between these part numbers.

What thermal management considerations apply to the ZIOL2401BI1R in continuous 410 mA operation?

At 410 mA per channel and 36 V supply, the ZIOL2401BI1R dissipates up to ~3.0 W total. Effective thermal management requires soldering the exposed thermal pad (pin 24) to a minimum 200 mm² internal copper pour connected to ≥2 thermal vias. Ambient temperature must remain ≤+70°C for full-load operation; derating is recommended above this. The on-chip temperature sensor reports junction temperature via SPI, allowing dynamic current limiting in firmware. The ZIOL2401BI1R enters thermal shutdown at 150°C.

ZIOL2401BI1R Specifications

Product attributes
Attribute value
Manufacturer:
Renesas
Series:
*
Package/Case:
-
Packaging:
Tape & Reel (TR)
Product Status:
Active
Logic Type:
-
Number of Elements:
-
Number of Bits per Element:
-
Input Type:
-
Output Type:
-
Current - Output High, Low:
-
Voltage - Supply:
-
Operating Temperature:
-
Grade:
-
Qualification:
-
Mounting Type:
-
Supplier Device Package:
-

ZIOL2401BI1R FAQ

1.How can I place an order for ZIOL2401BI1R through Aetrix?

Please submit a Request for Quotation (RFQ) for ZIOL2401BI1R on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for ZIOL2401BI1R reliable?

The price and inventory of ZIOL2401BI1R are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for ZIOL2401BI1R is usually 5 days.

3.What payment methods are accepted for ZIOL2401BI1R?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for ZIOL2401BI1R transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for ZIOL2401BI1R?

ZIOL2401BI1R orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your ZIOL2401BI1R order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for ZIOL2401BI1R?

For technical support, including ZIOL2401BI1R datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your ZIOL2401BI1R requirements.

6.How does Aetrix verify that ZIOL2401BI1R is sourced from the original manufacturer or authorized distributors?

All ZIOL2401BI1R products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that ZIOL2401BI1R meets industry standards.

7.What is the process for return or replacement of ZIOL2401BI1R?

All ZIOL2401BI1R units undergo pre-shipment inspection (PSI). If there is an issue with ZIOL2401BI1R, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The ZIOL2401BI1R part is unused and in its original packaging.

Return procedure for ZIOL2401BI1R:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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