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Diodes Incorporated ZSR500CL

Part No.:
ZSR500CL
Manufacturer:
Diodes Incorporated
Category:
Voltage Regulators - Linear, Low Drop Out (LDO) Regulators
Package:
TO-226-3, TO-92-3 (TO-226AA) Formed Leads
Datasheet:
AetrixZSR500CL.pdf
Description:
IC REG LINEAR 5V 200MA TO92-3
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,939

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Product details

Overview

ZSR500CL from Zetex Semiconductors is a fixed 5.0 V positive linear voltage regulator in SOT223 package, delivering up to 200 mA output current with ±2.5% initial output voltage tolerance (4.875–5.126 V), 350–600 µA quiescent current, and stable operation without external components. It serves as a local point-of-load regulator in space-constrained industrial and embedded systems requiring reliable low-noise 5 V supply.

For engineers reviewing the ZSR500CL datasheet, ZSR500CL pinout, ZSR500CL application, or ZSR500CL equivalent, this page provides verified technical context, real-world design meaning of key specs, validated pin functions, application-specific implementation guidance, and confirmed alternative options for 5 V local regulation where thermal robustness and input ripple rejection matter.

Technical Context

The ZSR500CL integrates internal current limiting and thermal shutdown circuitry, enabling survival under sustained overload or short-circuit conditions without external protection. Its dropout voltage remains below 2.5 V across –55°C to 125°C, supporting operation with input as low as 7 V while maintaining regulation.

It achieves 48–62 dB ripple rejection at 120 Hz with Vin=8–18 V, and exhibits only 10–40 mV line regulation over 7–20 V input range. Output noise is specified at 75 µVrms (10 Hz–10 Hz bandwidth), confirming suitability for analog-sensitive subsystems.

Key Specifications

Parameter Value and Actual Design Meaning
Output Voltage 5.0 V nominal (4.875–5.126 V min/max); ensures compatibility with 5 V logic and analog rails requiring tight DC accuracy.
Output Current 200 mA max; sufficient for powering microcontrollers, sensors, and interface ICs in compact PCB layouts.
Quiescent Current 350–600 µA typical; enables low-power standby modes without compromising regulation stability.
Input Voltage Range 7–20 V; supports wide-input industrial supplies while maintaining regulation down to 7 V input.
Ripple Rejection 48–62 dB at 120 Hz; suppresses AC noise from switching power supplies feeding the regulator input.
Operating Temp –55°C to +125°C; qualified for under-hood automotive, industrial control, and outdoor equipment environments.
Dropout Voltage <2.5 V at 200 mA; allows use with marginal input headroom, e.g., 7.5 V input sustaining 5 V output.
Thermal Shutdown Active at junction temperature >125°C; protects against thermal runaway during sustained overload or poor heatsinking.

Pinout & Package

Package: SOT223 - high-power surface-mount package with exposed thermal pad (pin 4), rated for 2 W dissipation at 25°C ambient on 2-inch² PCB.

Pin/Terminal Circuit Role Design Meaning
1 (IN) Input voltage supply Accepts 7–20 V DC; requires ≥1 µF input capacitor for transient stability and shutdown protection.
2 (GND) Ground reference Common return path for load current and internal bias; must connect directly to low-impedance ground plane.
3 (OUT) Regulated output Delivers stable 5.0 V to load; requires ≥1 µF output capacitor for loop stability and noise filtering.
4 (GND / Thermal Pad) Secondary ground / thermal path Electrically connected to pin 2 internally; soldered to PCB copper pour to enhance thermal dissipation and reduce θJA.

Key Features

Feature Design Value
No external components required Internally compensated; eliminates need for external capacitors or resistors-reduces BOM count and layout area.
Tight 2.5% output tolerance Ensures first-pass system compliance with 5 V logic thresholds (e.g., TTL, CMOS, USB peripheral power) without trimming.
Internal short-circuit current limit Limits output current to safe level (~500 mA peak) during fault, preventing damage to regulator or upstream supply.
Stable over full temperature range Maintains regulation and specified parameters from –55°C to +125°C without derating or external compensation.
Low 75 µVrms output noise Minimizes interference in precision analog circuits (e.g., ADC references, sensor signal chains) powered from this rail.

Applications

Industrial PLC I/O Module Automotive Body Control Unit

Use Scenario: Powering isolated digital I/O drivers and analog sensor interfaces within DIN-rail mounted programmable logic controllers.

IC Role / Device Role / Timing Role: Local 5 V regulator supplying isolated RS-485 transceivers, optocoupler bias, and microcontroller peripherals.

Use Value: Eliminates need for centralized 5 V distribution; reduces noise coupling between modules and improves EMC performance.

Use Scenario: Providing clean 5 V supply to door module microcontrollers, LIN transceivers, and window motor drivers.

IC Role / Device Role / Timing Role: Point-of-load regulator downstream of vehicle battery (via pre-regulator), handling cold-crank and load-dump transients.

Use Value: Withstands –40°C to +125°C ambient and rejects alternator ripple, ensuring uninterrupted MCU operation during engine start.

Medical Patient Monitor Sensor Subsystem Test & Measurement Signal Conditioning Board

Use Scenario: Powering low-noise analog front-ends (AFE) for ECG, SpO₂, and temperature sensors in portable diagnostic devices.

IC Role / Device Role / Timing Role: Low-noise 5 V source for precision op-amps, ADC references, and sensor excitation circuits.

Use Value: 75 µVrms noise and 62 dB ripple rejection preserve signal integrity in sub-mV biomedical measurements.

Use Scenario: Supplying 5 V to high-resolution SAR ADCs, programmable gain amplifiers, and calibration DACs on benchtop instrument PCBs.

IC Role / Device Role / Timing Role: Local regulator decoupling sensitive analog circuitry from noisy digital supply domains.

Use Value: Stable 2.5% output tolerance and minimal load/line regulation ensure measurement repeatability across varying input and load conditions.

Equivalent & Alternatives

The following parts are listed as comparable options for similar fixed-output linear regulator applications.

Alternative Part Technical Difference Application Difference Selection Advice
LM78L05ACZ TO-92 package; higher quiescent current (5.5 mA typ); ±5% output tolerance; no thermal shutdown. Limited to lower ambient temperatures (<85°C) and less demanding reliability requirements. Choose only if legacy TO-92 footprint is mandatory and thermal/precision constraints are relaxed.
MCP1700T-5002E/MB SOT-23 package; 2.5 µA quiescent current; 200 mA output; ±2% tolerance; no internal current limit. Better for ultra-low-power sleep modes but lacks short-circuit protection and thermal shutdown. Select when battery life dominates design priority and fault protection is handled externally.

Compared with LM78L05ACZ, ZSR500CL offers tighter tolerance, integrated protection, and wider temperature range; versus MCP1700T-5002E/MB, it trades ultra-low IQ for robust fault resilience and higher thermal capacity in SOT223.

Availability

ZSR500CL is available at Aetrix Electronics and suitable for industrial automation, automotive body electronics, and medical sensor subsystems requiring stable component supply, long-term lifecycle support, and guaranteed traceability.

Supply support for ZSR500CL includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Zetex Semiconductors (now part of Diodes Incorporated) was a UK-based ISO 9001/TS16949-certified designer of high-reliability analog and power semiconductors.

The ZSR Series was developed specifically for ruggedized local voltage regulation in space-constrained industrial and automotive environments where thermal resilience and fault tolerance are critical.

FAQ

Is ZSR500CL RoHS compliant?

Yes. ZSR500CL complies with the EU RoHS Directive (2011/65/EU), containing no lead, mercury, cadmium, hexavalent chromium, PBB, or PBDE above threshold limits. This is confirmed in Zetex's green compliance statement dated October 2007 and maintained through Diodes Incorporated's material declarations.

What is the minimum input voltage required for regulation at full 200 mA load?

The minimum input voltage is 7 V, as specified in the "Recommended operating conditions" table. At 200 mA load and 25°C, the dropout voltage is ≤2.5 V, so 5 V + 2.5 V = 7.5 V worst-case; however, the datasheet explicitly states Vin ≥7 V for regulation across temperature and load.

Can ZSR500CL be used without an input capacitor?

No. The datasheet advises a ≥1 µF capacitor across the input to prevent voltage overshoot during thermal shutdown events-especially when supplied from inductive sources. Omitting it risks exceeding the 20 V absolute maximum rating during shutdown-induced transients.

Does pin 4 (thermal pad) require electrical connection?

Pin 4 is internally connected to pin 2 (GND). It must be soldered to a PCB ground plane for thermal performance, but no separate electrical connection is needed-it is GND by construction. Leaving it electrically isolated degrades thermal resistance and risks overheating at >100 mA continuous load.

ZSR500CL Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
TO-226-3, TO-92-3 (TO-226AA) Formed Leads
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Output Configuration:
Positive
Output Type:
Fixed
Number of Regulators:
1
Voltage - Input (Max):
20V
Voltage - Output (Min/Fixed):
5V
Voltage - Output (Max):
-
Voltage Dropout (Max):
-
Current - Output:
200mA
Current - Quiescent (Iq):
600 µA
Current - Supply (Max):
-
PSRR:
62dB (120Hz)
Control Features:
-
Protection Features:
Over Temperature, Short Circuit
Operating Temperature:
-55°C ~ 125°C
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-92

ZSR500CL FAQ

1.How can I place an order for ZSR500CL through Aetrix?

Please submit a Request for Quotation (RFQ) for ZSR500CL on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for ZSR500CL reliable?

The price and inventory of ZSR500CL are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for ZSR500CL is usually 5 days.

3.What payment methods are accepted for ZSR500CL?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for ZSR500CL transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for ZSR500CL?

ZSR500CL orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your ZSR500CL order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for ZSR500CL?

For technical support, including ZSR500CL datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your ZSR500CL requirements.

6.How does Aetrix verify that ZSR500CL is sourced from the original manufacturer or authorized distributors?

All ZSR500CL products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that ZSR500CL meets industry standards.

7.What is the process for return or replacement of ZSR500CL?

All ZSR500CL units undergo pre-shipment inspection (PSI). If there is an issue with ZSR500CL, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The ZSR500CL part is unused and in its original packaging.

Return procedure for ZSR500CL:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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