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Diodes Incorporated ZTX603

Part No.:
ZTX603
Manufacturer:
Diodes Incorporated
Category:
Single Bipolar Transistors
Package:
E-Line-3
Datasheet:
AetrixZTX603.pdf
Description:
TRANS NPN DARL 80V 1A E-LINE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,736

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Product details

Overview

ZTX603 from Zetex Semiconductors (now Diodes Incorporated) is an NPN silicon planar medium-power Darlington transistor in TO-92 package, rated for 80 V VCEO, 1 A continuous collector current, and 1 W power dissipation at 25°C ambient. It delivers hFE ≥2000 at IC = 1 A, VCE = 5 V, with VCE(sat) ≤ 1.0 V and VBE(sat) ≤ 1.8 V under same conditions-used in industrial relay drivers and linear power supply pass elements.

For engineers reviewing the ZTX603 datasheet, ZTX603 pinout, ZTX603 application, or ZTX603 equivalent, key selection criteria include verified Darlington gain stability at 1 A, safe operating area under pulsed switching (ton = 0.5 µs, toff = 1.1 µs), thermal derating capability to +200°C junction, and TO-92 mechanical compatibility with legacy E-line footprints.

Technical Context

The ZTX603 implements a monolithic Darlington pair with integrated base-emitter resistor network optimized for high DC current gain and low saturation voltage. Its structure supports direct drive from TTL/CMOS logic without external base resistors when IB/IC ≤ 0.001, enabling simplified interface in discrete power control stages.

It operates across –55°C to +200°C junction temperature range, with voltage derating governed by fixed thermal resistance (5.7 mW/°C above 25°C) and defined safe operating area curves for single-pulse and DC conditions up to 100 ms. Output capacitance Cobo = 15 pF and fT = 150 MHz support moderate-speed switching in analog and digital load interfaces.

Key Specifications

ParameterValue and Actual Design Meaning
VCEO80 V - Maximum collector-emitter voltage before breakdown under open-base condition; defines maximum load voltage in switch applications.
IC (continuous)1 A - Continuous DC collector current rating; sets upper limit for steady-state load driving capability.
hFE @ IC=1 A≥2000 - Minimum DC current gain at full rated current; ensures low base drive requirement (≤0.5 mA) for 1 A output.
VCE(sat) @ IC=1 A≤1.0 V - Saturation voltage at 1 A; determines conduction loss (≤1 W) and thermal rise in linear operation.
Ptot @ Tamb=25°C1 W - Total power dissipation limit at room ambient; requires heatsinking or derating above 25°C per 5.7 mW/°C slope.
toff1.1 µs - Typical turn-off time under pulsed 500 mA load; constrains maximum switching frequency in PWM control.
Tj max+200°C - Maximum junction temperature; enables operation in high-ambient industrial environments without forced cooling.

Pinout & Package

Package: TO-92 (E-Line compatible, 3-lead plastic case). Lead identification follows standard emitter-base-collector (E-B-C) sequence when viewing flat side with leads downward.

Pin/TerminalCircuit RoleDesign Meaning
Lead 1 (left)Emitter (E)Current return path; internally connected to substrate; must be tied to lowest potential in Darlington configuration.
Lead 2 (center)Base (B)Control input; accepts low-current drive (≤1 mA typical) to switch 1 A collector current.
Lead 3 (right)Collector (C)Main power output terminal; connects to load and supply rail; handles full switched current and voltage stress.

Key Features

FeatureDesign Value
Darlington architectureMonolithic NPN+NPN pair with integrated base-emitter resistor; eliminates need for external bias components in logic-driven switches.
High hFE at full currentGuaranteed ≥2000 at IC = 1 A, enabling <1 mA base drive for full-load switching-reducing MCU GPIO loading.
Low VCE(sat)≤1.0 V at IC = 1 A ensures <1 W conduction loss, simplifying thermal design in compact enclosures.
Extended temperature range–55°C to +200°C operation allows deployment in automotive engine bays and industrial motor controls without derating penalties.
TO-92 mechanical compatibilityE-Line footprint matches legacy ZTX602/ZTX603 designs; enables drop-in replacement in existing PCB layouts.

Applications

Industrial Relay DriversLinear Power Supply Pass Transistors

Use Scenario: Driving 24 VDC industrial relays with coil currents up to 800 mA in PLC output modules.

IC Role / Device Role / Timing Role: High-gain Darlington switch providing logic-level input compatibility and low-loss current amplification.

Use Value: Eliminates need for external base resistors or driver ICs, reducing BOM count and board space while maintaining 100% duty-cycle reliability.

Use Scenario: Series pass element in adjustable 0–30 V, 1 A bench power supplies with analog feedback control.

IC Role / Device Role / Timing Role: Linear-mode current amplifier regulating output voltage via base bias modulation.

Use Value: Stable hFE and low VCE(sat) minimize dropout voltage and thermal drift over temperature and load variation.

Motor Start Assist CircuitsOvercurrent Protection Latches

Use Scenario: Momentary high-current boost for stalled DC motors during startup in HVAC blower systems.

IC Role / Device Role / Timing Role: Pulsed-current amplifier delivering 4 A peak (ICM) for ≤300 µs pulses at ≤2% duty cycle.

Use Value: Safe operating area curve validated for 100 ms pulses enables short-duration overload tolerance without secondary breakdown.

Use Scenario: Latching shutdown element in battery management systems that trips on >1.2 A sustained fault current.

IC Role / Device Role / Timing Role: Current-sensing Darlington stage triggering SCR gate or comparator input upon overcurrent detection.

Use Value: Tight V(BR)CEO = 80 V and low leakage (ICES ≤ 10 µA at VCES = 80 V) ensure stable latching and minimal false triggers.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Darlington transistor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
ZTX602VCEO = 60 V (vs. 80 V); identical hFE, VCE(sat), and package.Not suitable for 72 VDC industrial bus or 60 V flyback clamp circuits where ZTX603's 80 V rating is required.Select ZTX602 only if system VCE remains ≤55 V with margin; otherwise ZTX603 provides necessary headroom.
BCX38Lower hFE (min 250 at IC = 500 mA); higher VCE(sat) (1.5 V); TO-92 but non-Darlington single transistor.Requires ~4× higher base drive current; unsuitable for direct logic-level drive without added buffer stage.Choose BCX38 only when gain requirements are relaxed and base drive capability is abundant; ZTX603 preferred for low-drive systems.

Compared with ZTX602 and BCX38, the ZTX603 uniquely balances 80 V blocking, ≥2000 gain at 1 A, and TO-92 form factor-making it optimal for space-constrained, high-reliability industrial switches where both voltage headroom and drive simplicity are critical.

Availability

ZTX603 is available at Aetrix Electronics and suitable for industrial relay drivers, linear power supply pass elements, motor start assist circuits, and overcurrent protection latches requiring stable component supply across extended temperature ranges.

Supply support for ZTX603 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Zetex Semiconductors, now part of Diodes Incorporated, specializes in high-performance discrete semiconductors for industrial, automotive, and power management applications.

The ZTX series was developed specifically for medium-power linear and switching applications demanding robust SOA, high DC gain, and extended temperature operation in TO-92 packages.

FAQ

What is the maximum allowable base current for continuous operation?

The ZTX603 does not specify a maximum continuous base current in its absolute maximum ratings. However, based on thermal limits and typical VBE(sat) = 1.8 V at IC = 1 A, sustained base current should remain below 2 mA to avoid localized heating at the base-emitter junction. For reliable long-term operation, design base drive to deliver ≤1 mA under worst-case gain conditions (hFE = 2000).

Can ZTX603 be used in avalanche mode?

No-the ZTX603 is not rated or characterized for controlled avalanche operation. Its V(BR)CEO = 80 V is a breakdown limit, not an energy-rated avalanche voltage. The device lacks specified avalanche energy (EAS) or ruggedness testing. Use only within safe operating area boundaries; add external clamping (e.g., TVS diode) for inductive load switching.

Is the TO-92 package lead-free and RoHS compliant?

Yes-ZTX603 devices manufactured after Diodes Incorporated's 2006 RoHS transition meet EU Directive 2011/65/EU. The TO-92 package uses matte tin-plated leads with no lead content, and all internal die attach and molding compounds comply with RoHS substance restrictions. Full compliance documentation is available under Diodes Inc. part number ZTX603STZ.

How does thermal derating work above 25°C ambient?

Power dissipation must be reduced linearly above 25°C at 5.7 mW/°C, per the datasheet's derating curve. At 75°C ambient, maximum allowed Ptot = 1 W − (50 × 0.0057) = 0.715 W. This assumes no heatsink; adding a 20°C/W heatsink extends usable ambient range by ~14°C at 1 W. Junction temperature must stay ≤+200°C.

ZTX603 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
E-Line-3
Packaging:
Bulk
Product Status:
Active
Transistor Type:
NPN - Darlington
Current - Collector (Ic) (Max):
1 A
Voltage - Collector Emitter Breakdown (Max):
80 V
Vce Saturation (Max) @ Ib, Ic:
1V @ 1mA, 1A
Current - Collector Cutoff (Max):
10µA
DC Current Gain (hFE) (Min) @ Ic, Vce:
2000 @ 1A, 5V
Power - Max:
1 W
Frequency - Transition:
150MHz
Operating Temperature:
-55°C ~ 200°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
E-Line (TO-92 compatible)

ZTX603 FAQ

1.How can I place an order for ZTX603 through Aetrix?

Please submit a Request for Quotation (RFQ) for ZTX603 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for ZTX603 reliable?

The price and inventory of ZTX603 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for ZTX603 is usually 5 days.

3.What payment methods are accepted for ZTX603?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for ZTX603 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for ZTX603?

ZTX603 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your ZTX603 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for ZTX603?

For technical support, including ZTX603 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your ZTX603 requirements.

6.How does Aetrix verify that ZTX603 is sourced from the original manufacturer or authorized distributors?

All ZTX603 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that ZTX603 meets industry standards.

7.What is the process for return or replacement of ZTX603?

All ZTX603 units undergo pre-shipment inspection (PSI). If there is an issue with ZTX603, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The ZTX603 part is unused and in its original packaging.

Return procedure for ZTX603:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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