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Vishay General Semiconductor - Diodes Division 1.5KE160CA-E3/54

Part No.:
1.5KE160CA-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-201AA, DO-27, Axial
Datasheet:
Aetrix1.5KE160CA-E3/54.pdf
Description:
TVS DIODE 136VWM 219VC 1.5KE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,388

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Product details

Overview

1.5KE160CA-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode designed for high-energy surge protection in power and signal lines. It features a 160 V breakdown voltage (VBR = 152–168 V), 1500 W peak pulse power (10/1000 µs), clamping voltage of 219 V at 6.8 A, and operates across –55 °C to +175 °C junction temperature. It protects MOSFETs, ICs, and sensor interfaces against lightning-induced transients and inductive switching spikes in industrial and automotive systems.

For engineers reviewing the 1.5KE160CA-E3/54 datasheet, 1.5KE160CA-E3/54 pinout, 1.5KE160CA-E3/54 application, or 1.5KE160CA-E3/54 equivalent, this page delivers verified electrical parameters, bidirectional clamping behavior, JEDEC 1.5KE package details, thermal derating curves, and direct alternatives for ESD/surge protection design validation.

Technical Context

This TVS diode uses a glass-passivated silicon junction optimized for sub-nanosecond response (<1 ns) and low incremental surge resistance. Its bidirectional architecture enables symmetrical clamping in AC-coupled or floating circuits without polarity constraints.

It delivers 1500 W peak pulse power under standardized 10/1000 µs waveform per R.E.A., with clamping voltage tightly controlled at 219 V (max) at rated IPPM = 6.8 A. Thermal resistance is specified as RθJL = 15.4 °C/W (junction-to-lead), supporting reliable operation up to TJ = 175 °C.

Key Specifications

Parameter Value and Actual Design Meaning
VBR (min/max) 152 V / 168 V - Ensures reliable conduction onset above normal operating voltage while avoiding false triggering.
VWM 136 V - Maximum continuous reverse working voltage; defines safe operating margin below breakdown.
VC @ IPPM 219 V - Clamping voltage at 6.8 A peak pulse current; determines maximum stress imposed on protected circuitry.
PPPM 1500 W - Peak pulse power handling capability under 10/1000 µs transient; critical for lightning and inductive load suppression.
IPPM 6.8 A - Peak pulse current corresponding to VC; used to size series impedance and verify protection margin.
TJ range –55 °C to +175 °C - Wide junction temperature range supports under-hood automotive and industrial environments.
Package JEDEC DO-201AD (Case Style 1.5KE) - Standard axial-leaded through-hole package with 0.375" lead length; compatible with legacy PCB layouts.

Pinout & Package

1.5KE160CA-E3/54 is housed in a DO-201AD (Case Style 1.5KE) axial-leaded package with no polarity marking - consistent with bidirectional construction. Leads are matte tin-plated, solderable per J-STD-002 and JESD 22-B102, and qualified to JESD 201 Class 1A whisker test.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Bidirectional transient conduction path No cathode band; terminals interchangeable - enables placement in AC or floating nodes without orientation check.

Key Features

Feature Design Value
Glass passivated junction Enables stable VBR tolerance and long-term reliability under repeated surge stress without parameter drift.
1500 W peak pulse power (10/1000 µs) Meets IEC 61000-4-5 Level 4 surge immunity requirements for industrial equipment and automotive ECUs.
Sub-nanosecond response time Clamps transients within <1 ns - faster than MOVs or GDTs - preserving integrity of high-speed digital and analog signals.
RoHS-compliant E3 suffix Meets JESD 201 Class 1A whisker resistance and UL 94 V-0 flammability; suitable for commercial and industrial production.
Low incremental surge resistance Minimizes voltage overshoot during fast-rising transients, reducing risk of downstream component failure.

Applications

Industrial Motor Drives Automotive Body Control Modules

Use Scenario: Protecting gate drivers and microcontroller I/O from inductive kickback during relay or solenoid switching in PLCs and CNC controllers.

IC Role / Device Role: Bidirectional clamping element placed across DC bus or signal lines upstream of sensitive logic.

Use Value: Limits transient voltage to ≤219 V during 6.8 A surges, preventing latch-up or oxide breakdown in 3.3 V/5 V logic interfaces.

Use Scenario: Safeguarding LIN bus transceivers and sensor inputs (e.g., ambient temperature, door position) against battery dump and load dump events.

IC Role / Device Role: Primary overvoltage clamp on power rails and communication lines in BCM subassemblies.

Use Value: Withstands 1500 W pulses while maintaining VWM = 136 V - sufficient margin above 12 V nominal and 14 V alternator regulation.

Telecom Power Feeds Consumer Appliance Control Boards

Use Scenario: Shielding PoE-powered Ethernet switch ports and DSL line cards from induced lightning surges on outdoor copper pairs.

IC Role / Device Role: First-stage surge suppressor on primary side of isolated DC/DC converters feeding PHY ICs.

Use Value: Clamps 10/1000 µs surges to 219 V before secondary-side TVS or crowbar circuits engage - extends system-level surge withstand capability.

Use Scenario: Securing microcontroller reset lines and front-panel button inputs in washing machines and HVAC controllers exposed to ESD and relay noise.

IC Role / Device Role: Low-capacitance, high-power transient absorber on low-speed control signals with minimal signal distortion.

Use Value: Bidirectional symmetry eliminates layout polarity concerns during manual assembly; RoHS/E3 compliance meets global consumer safety standards.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ160CA DO-214AA (SMB) surface-mount package; same 160 V VBR, but lower PPPM = 600 W and higher VC = 259 V at 2.3 A. Designed for space-constrained PCBs; unsuitable for 1500 W surge events requiring 1.5KE-level energy absorption. Select SMBJ160CA only when board area is critical and surge threat level is ≤600 W (e.g., secondary-side protection).
1.5SMC160CA DO-214AB (SMC) package; identical 152–168 V VBR and 1500 W rating, but VC = 259 V at 5.8 A - 40 V higher clamping than 1.5KE160CA-E3/54. Higher clamping voltage reduces protection margin for 3.3 V/5 V logic; better suited for 24 V+ systems where 259 V is acceptable. Choose 1.5SMC160CA if SMC footprint is preferred and system can tolerate higher clamping; otherwise, 1.5KE160CA-E3/54 provides superior voltage limiting.

Compared with SMBJ160CA and 1.5SMC160CA, the 1.5KE160CA-E3/54 delivers the lowest clamping voltage (219 V) at full 1500 W rating in a proven through-hole package - making it optimal for high-reliability primary-side surge protection where voltage margin and mechanical robustness are prioritized.

Availability

1.5KE160CA-E3/54 is available at Aetrix Electronics and suitable for industrial motor drives, automotive body control modules, telecom power feeds, and consumer appliance control boards requiring stable component supply and long-lifecycle support.

Supply support for 1.5KE160CA-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, ruggedness, and industry-standard qualification.

The 1.5KE family was engineered specifically for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom applications where failure due to voltage surges must be eliminated.

FAQ

What is the breakdown voltage range for 1.5KE160CA-E3/54?

The 1.5KE160CA-E3/54 has a guaranteed breakdown voltage range of 152 V to 168 V at test current IT = 1.0 mA. This VBR window ensures predictable turn-on behavior while providing adequate margin above its 136 V stand-off voltage (VWM) - critical for avoiding false triggering during normal operation. The specification is validated per JEDEC standards and applies identically in both directions due to its bidirectional construction.

Is 1.5KE160CA-E3/54 RoHS compliant and lead-free?

Yes, the 1.5KE160CA-E3/54 carries the "E3" suffix, indicating full RoHS compliance per Directive 2011/65/EU and exemption 6(c)-IV. Its matte tin-plated leads meet JESD 201 Class 1A whisker resistance requirements, and the molded epoxy case satisfies UL 94 V-0 flammability. No lead or other restricted substances exceed threshold limits defined in Annex II of the RoHS directive.

How does the clamping voltage of 1.5KE160CA-E3/54 compare to similar TVS diodes?

The 1.5KE160CA-E3/54 clamps to a maximum of 219 V at its rated peak pulse current of 6.8 A (10/1000 µs). This is significantly lower than alternatives like 1.5SMC160CA (259 V) and SMBJ160CA (259 V), giving it a tighter protection margin - especially valuable for safeguarding 3.3 V or 5 V logic rails downstream of the clamp. Lower VC directly reduces stress on protected ICs during surge events.

Can 1.5KE160CA-E3/54 be used in automotive applications?

While the base 1.5KE160CA-E3/54 is commercial-grade, Vishay offers the AEC-Q101-qualified variant 1.5KE160CAHE3_B for automotive use. The 1.5KE160CA-E3/54 itself is widely deployed in non-safety-critical automotive subsystems such as body control modules and infotainment power supplies - provided system-level qualification confirms suitability for the specific environmental and reliability requirements.

What is the thermal resistance of 1.5KE160CA-E3/54?

The 1.5KE160CA-E3/54 has a typical junction-to-lead thermal resistance (RθJL) of 15.4 °C/W, measured with 0.375" (9.5 mm) lead length. This value enables effective heat dissipation into the PCB copper or chassis during repetitive surge events. Its junction-to-ambient resistance (RθJA) is 75 °C/W - meaning sustained power dissipation must remain well below 6.5 W to avoid exceeding the 175 °C maximum junction temperature.

1.5KE160CA-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-201AA, DO-27, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
136V
Voltage - Breakdown (Min):
152V
Voltage - Clamping (Max) @ Ipp:
219V
Current - Peak Pulse (10/1000µs):
6.8A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
1.5KE

1.5KE160CA-E3/54 FAQ

1.How can I place an order for 1.5KE160CA-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 1.5KE160CA-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1.5KE160CA-E3/54 reliable?

The price and inventory of 1.5KE160CA-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1.5KE160CA-E3/54 is usually 5 days.

3.What payment methods are accepted for 1.5KE160CA-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1.5KE160CA-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1.5KE160CA-E3/54?

1.5KE160CA-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1.5KE160CA-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1.5KE160CA-E3/54?

For technical support, including 1.5KE160CA-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1.5KE160CA-E3/54 requirements.

6.How does Aetrix verify that 1.5KE160CA-E3/54 is sourced from the original manufacturer or authorized distributors?

All 1.5KE160CA-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1.5KE160CA-E3/54 meets industry standards.

7.What is the process for return or replacement of 1.5KE160CA-E3/54?

All 1.5KE160CA-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 1.5KE160CA-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1.5KE160CA-E3/54 part is unused and in its original packaging.

Return procedure for 1.5KE160CA-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

1.5KE160CA-E3/54 Tags

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