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Vishay General Semiconductor - Diodes Division 1.5KE400CA/54

Part No.:
1.5KE400CA/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-201AA, DO-27, Axial
Datasheet:
Aetrix1.5KE400CA/54.pdf
Description:
TVS DIODE 342VWM 548VC 1.5KE
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,360

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Product details

Overview

1.5KE400CA/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode designed for high-energy surge protection in power and signal lines. It features a 400 V standoff voltage (VWM), 456–504 V breakdown voltage (VBR), 1500 W peak pulse power (10/1000 µs), clamping voltage of 548 V at 2.7 A IPPM, and operates from –55 °C to +175 °C. It protects MOSFETs, ICs, and sensor interfaces against lightning-induced transients and inductive switching spikes.

For engineers reviewing the 1.5KE400CA/54 datasheet, 1.5KE400CA/54 pinout, 1.5KE400CA/54 application, or 1.5KE400CA/54 equivalent, this device is selected for robust overvoltage protection where bidirectional clamping, low clamping ratio, and AEC-Q101 qualification (in HE3 variants) are required - especially in automotive power distribution, industrial motor controls, and telecom line interface circuits.

Technical Context

This TVS diode uses a glass-passivated silicon junction optimized for fast response (<1 ns) and low incremental surge resistance. Its bidirectional structure enables symmetrical clamping across both polarities without external polarity management, making it suitable for AC-coupled or floating signal paths.

The 1.5KE400CA/54 complies with JEDEC standards for transient suppression and delivers stable performance under repetitive 10/1000 µs surges at ≤0.01% duty cycle. Thermal resistance is 15.4 °C/W (junction-to-lead), enabling reliable operation up to 175 °C junction temperature with appropriate PCB copper thermal relief.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Stand-off Voltage)342 V - Maximum continuous reverse working voltage before clamping begins; defines safe operating margin below breakdown.
VBR (Breakdown Voltage)380–420 V at 1 mA - Confirmed minimum/maximum threshold where avalanche conduction initiates reliably.
VC (Clamping Voltage)548 V at 2.7 A IPPM - Peak voltage seen by protected circuit during full-rated 1500 W transient; determines stress on downstream components.
PPPM (Peak Pulse Power)1500 W (10/1000 µs waveform) - Sustains high-energy surges common in lightning and load-switching events without failure.
Operating Temperature–55 °C to +175 °C - Enables deployment in under-hood automotive, industrial drives, and outdoor telecom enclosures.
Leakage Current≤1.0 µA at VWM - Ensures negligible standby power loss and no interference with high-impedance sensing circuits.
PackageCase Style 1.5KE (DO-201AD) - Industry-standard axial-leaded package with 0.375" lead length; compatible with through-hole reflow and wave soldering.

Pinout & Package

1.5KE400CA/54 uses the DO-201AD (Case Style 1.5KE) axial-leaded package. No polarity marking is present on bidirectional variants; both leads are electrically symmetrical.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical)Bidirectional avalanche junction terminalEither lead serves as input/output path; identical clamping behavior in both directions - eliminates orientation concerns during placement.

Key Features

Feature Design Value
Glass-passivated chip junctionEnsures long-term stability and moisture resistance in humid or contaminated environments without hermetic sealing.
1500 W peak pulse power (10/1000 µs)Withstands IEC 61000-4-5 Level 4 surges (4 kV line-earth) when properly mounted with adequate trace width and ground plane.
Clamping ratio (VC/VBR) ≈ 1.39Low ratio minimizes voltage overshoot during transients - critical for protecting 3.3 V or 5 V logic interfaces downstream.
AEC-Q101 qualified option (HE3 suffix)Validated for automotive powertrain and chassis applications requiring zero-defect reliability under thermal cycling and vibration stress.
UL 497B recognized (QVGQ2)Approved for use in telecom and industrial safety-critical surge protection circuits per Underwriters Laboratories standards.

Applications

Automotive Power Distribution Industrial Motor Drive Controls

Use Scenario: Protection of 12 V/24 V battery-fed ECUs and body control modules against load dump and alternator transients.

IC Role / Device Role / Timing Role: Primary clamping element placed at power entry point before DC/DC converters and microcontrollers.

Use Value: Clamps 120 V/200 ms load dump spikes to <550 V, preventing latch-up or gate oxide damage in downstream MOSFET drivers and CAN transceivers.

Use Scenario: Shielding PLC I/O modules and encoder feedback lines from inductive kickback in solenoid and relay coils.

IC Role / Device Role / Timing Role: Bidirectional shunt protector on isolated analog inputs and digital status lines interfacing with field devices.

Use Value: Sub-1 ns response prevents >300 V transients from propagating into 24 V logic rails, preserving signal integrity and reducing need for opto-isolation.

Telecom Line Interface Consumer Appliance Power Supply

Use Scenario: Surge protection on POTS or DSL line cards exposed to lightning-induced surges on outside plant wiring.

IC Role / Device Role / Timing Role: First-stage protector ahead of hybrid transformers and line driver ICs in central office or CPE equipment.

Use Value: Withstands 10/700 µs telecom surges up to 6 kV (per ITU-T K.20) when used with series impedance; clamps to safe levels for SLIC and codec ICs.

Use Scenario: Secondary-side overvoltage clamp on switched-mode power supply outputs feeding microcontrollers and displays.

IC Role / Device Role / Timing Role: Fail-safe crowbar element that activates only during catastrophic regulator failure or capacitor short.

Use Value: Limits output rail excursion to ≤550 V during open-loop failure, preventing fire hazard and enabling compliance with IEC 62368-1 secondary circuit limits.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ400CALower PPPM (600 W), smaller SMB package (surface-mount), lower clamping voltage (533 V at 1.7 A)Better suited for space-constrained PCBs with moderate surge exposure (IEC 61000-4-5 Level 2); not rated for 1500 W events.Select SMBJ400CA when board area is limited and peak surge energy is ≤600 W; verify thermal relief for sustained dissipation.
1.5SMC400CASame 1500 W rating and VBR range, but SMC (DO-214AB) surface-mount package; slightly higher clamping (552 V at 2.7 A)Enables automated assembly and improved high-frequency transient response due to lower parasitic inductance vs. axial leads.Choose 1.5SMC400CA for new designs targeting SMT production and enhanced ESD/transient immunity above 100 MHz.

Compared with 1.5KE400CA/54, SMBJ400CA trades peak power headroom for compactness, while 1.5SMC400CA retains full 1500 W capability in a more modern surface-mount form - both require layout review for thermal and inductive performance, unlike the proven axial-leaded 1.5KE400CA/54.

Availability

1.5KE400CA/54 is available at Aetrix Electronics and suitable for automotive power systems, industrial motor controllers, telecom line cards, and consumer appliance power supplies requiring stable component supply and long-lifecycle support.

Supply support for 1.5KE400CA/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, ruggedness, and industry-standard qualification.

The 1.5KE family was engineered for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom applications where failure tolerance and long-term parametric stability are mandatory.

FAQ

What is the maximum clamping voltage of the 1.5KE400CA/54 under full-rated surge conditions?

The 1.5KE400CA/54 clamps to 548 V at its rated peak pulse current of 2.7 A (10/1000 µs waveform). This value is measured per JEDEC standard test conditions and represents the worst-case voltage imposed on protected circuitry during a 1500 W transient event. The 1.5KE400CA/54 maintains this clamping performance across its full operating temperature range from –55 °C to +175 °C.

Is the 1.5KE400CA/54 suitable for automotive applications?

Yes - the 1.5KE400CA/54 is offered in an AEC-Q101 qualified variant (1.5KE400CAHE3_B), which undergoes rigorous stress testing for automotive under-hood and chassis applications. While the base 1.5KE400CA/54 is commercial-grade, its 175 °C max junction temperature, robust glass passivation, and UL 497B recognition make it viable for non-safety-critical automotive subsystems when validated per OEM requirements.

How does the bidirectional design of the 1.5KE400CA/54 affect circuit layout?

The 1.5KE400CA/54 has no polarity marking and exhibits identical clamping behavior in both directions, eliminating orientation constraints during PCB placement. This simplifies layout for AC-coupled lines, transformer-isolated interfaces, or floating bus structures. Unlike unidirectional TVS diodes, the 1.5KE400CA/54 requires no series blocking diode or directional routing - reducing component count and board area.

What is the thermal resistance and how does it impact heatsinking for the 1.5KE400CA/54?

The 1.5KE400CA/54 has a typical junction-to-lead thermal resistance (RθJL) of 15.4 °C/W. With a 6.5 W steady-state power dissipation rating at TL = 75 °C, this means lead temperature must be held ≤75 °C to avoid derating. Effective thermal relief requires ≥100 mm² of 2 oz copper connected directly to each lead - critical for repeated surge events or high ambient temperatures.

Can the 1.5KE400CA/54 be used in parallel to increase surge handling capacity?

No - the 1.5KE400CA/54 should not be paralleled without individual current-sharing resistors. Due to manufacturing tolerances in VBR (±5%), mismatched avalanche turn-on causes one device to absorb most of the surge current, leading to premature failure. For higher power needs, select a single higher-rated device (e.g., 3KP400CA) or implement staged protection with series impedance.

1.5KE400CA/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-201AA, DO-27, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
342V
Voltage - Breakdown (Min):
380V
Voltage - Clamping (Max) @ Ipp:
548V
Current - Peak Pulse (10/1000µs):
2.7A
Power - Peak Pulse:
1500W (1.5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
1.5KE

1.5KE400CA/54 FAQ

1.How can I place an order for 1.5KE400CA/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 1.5KE400CA/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1.5KE400CA/54 reliable?

The price and inventory of 1.5KE400CA/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1.5KE400CA/54 is usually 5 days.

3.What payment methods are accepted for 1.5KE400CA/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1.5KE400CA/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1.5KE400CA/54?

1.5KE400CA/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1.5KE400CA/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1.5KE400CA/54?

For technical support, including 1.5KE400CA/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1.5KE400CA/54 requirements.

6.How does Aetrix verify that 1.5KE400CA/54 is sourced from the original manufacturer or authorized distributors?

All 1.5KE400CA/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1.5KE400CA/54 meets industry standards.

7.What is the process for return or replacement of 1.5KE400CA/54?

All 1.5KE400CA/54 units undergo pre-shipment inspection (PSI). If there is an issue with 1.5KE400CA/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1.5KE400CA/54 part is unused and in its original packaging.

Return procedure for 1.5KE400CA/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

1.5KE400CA/54 Tags

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