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Taiwan Semiconductor Corporation 1N4004GHR1G

Part No.:
1N4004GHR1G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Single Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
Aetrix1N4004GHR1G.pdf
Description:
DIODE GEN PURP 400V 1A DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,766

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Product details

Overview

1N4004GHR1G from Taiwan Semiconductor is a glass-passivated silicon standard rectifier diode rated for 1 A average forward current and 400 V repetitive peak reverse voltage, with 30 A surge capability and 1 V max forward voltage at 1 A, used in DC-DC converters and switching inverters.

For engineers reviewing the 1N4004GHR1G datasheet, 1N4004GHR1G pinout, 1N4004GHR1G application, or 1N4004GHR1G equivalent, key selection factors include its DO-41 package, AEC-Q101 qualification (indicated by 'H' suffix), 150°C junction temperature rating, and 5 µA max reverse leakage at 25°C.

Technical Context

This discrete rectifier operates as a unidirectional current-conducting device with a single p-n junction, optimized for low forward voltage drop and high surge tolerance in line-frequency and SMPS applications. Its glass-passivated chip ensures stable performance under thermal cycling and humidity stress.

The 1N4004GHR1G exhibits 10 pF typical junction capacitance at 4 V reverse bias and 1 MHz, enabling moderate-speed rectification up to ~100 kHz. Thermal resistance from junction-to-ambient is 80°C/W in free-air conditions, limiting continuous power dissipation to ~1.56 W at 25°C ambient.

Key Specifications

ParameterValue and Actual Design Meaning
Forward Current (IF)1 A continuous - supports medium-power AC/DC front-end and output rectification stages
Peak Reverse Voltage (VRRM)400 V - suitable for 230 VAC input-derived rails with safety margin
Surge Current (IFSM)30 A (8.3 ms half-sine) - withstands inrush and transient overloads without failure
Forward Voltage (VF)≤1.0 V at 1 A, 25°C - minimizes conduction loss and thermal rise in linear rectifier designs
Reverse Leakage (IR)≤5 µA at 400 V, 25°C - ensures low standby power loss in hold-up and bias circuits
Junction Temperature (TJ)−55°C to +150°C - enables operation in automotive under-hood and industrial ambient environments
Junction Capacitance (CJ)10 pF at 4 V, 1 MHz - limits high-frequency noise coupling and EMI in switching nodes

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, glass-passivated, RoHS-compliant, halogen-free molding compound (UL 94V-0), cathode indicated by band.

Pin/TerminalCircuit RoleDesign Meaning
AnodeCurrent entry point during forward conductionConnected to lower-potential side of AC source or transformer secondary
CathodeCurrent exit point during forward conductionMarked with band; connected to load or filter capacitor positive terminal

Key Features

FeatureDesign Value
Glass-passivated junctionEnhances moisture resistance and long-term reliability in humid or thermally cycled environments
AEC-Q101 qualifiedValidated for automotive-grade stress testing including temperature cycling and HTRB
Pure tin-plated leadsEnsures solderability per J-STD-002 and eliminates whisker growth risk (JESD 201 Class 2)
Low VF & high IFSMReduces heat generation while maintaining robustness against line surges and startup transients
Halogen-free constructionComplies with IEC 61249-2-21 for environmentally regulated electronics manufacturing

Applications

AC/DC Power AdapterAutomotive Body Control Module

Use Scenario: Rectifying 50/60 Hz transformer output in wall-wart adapters delivering 5–12 V DC.

IC Role / Device Role / Timing Role: Standard rectifier converting AC input to pulsating DC prior to filtering and regulation.

Use Value: 1 V max VF and 30 A surge rating ensure efficiency and reliability across universal input ranges.

Use Scenario: Input rectification for 12 V battery-supplied subsystems exposed to load-dump transients.

IC Role / Device Role / Timing Role: Reverse-polarity and surge protection diode in power supply input stage.

Use Value: AEC-Q101 qualification and 150°C TJ rating support operation in engine-compartment-adjacent locations.

Industrial Motor Drive Auxiliary SupplyLED Driver Secondary-Side Rectification

Use Scenario: Providing isolated auxiliary power for gate drivers and logic from main DC bus via flyback transformer.

IC Role / Device Role / Timing Role: Output rectifier in low-frequency flyback converter (<100 kHz).

Use Value: 400 V VRRM provides margin above 325 V peak of 230 VAC-derived bus; DO-41 allows manual through-hole assembly.

Use Scenario: Rectifying high-frequency AC from resonant LLC transformer secondaries in constant-current LED drivers.

IC Role / Device Role / Timing Role: Secondary-side synchronous or standard rectifier handling 50–100 kHz waveforms.

Use Value: 10 pF CJ and low IR minimize switching losses and leakage current in high-impedance bias networks.

Equivalent & Alternatives

The following parts are listed as comparable options for similar standard rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STTH1R04Fast recovery (trr ≈ 50 ns), higher VF (~1.3 V), same 400 V VRRM and 1 A IFBetter suited for higher-frequency SMPS (>100 kHz); higher conduction loss at low frequencySelect when reducing switching loss outweighs conduction loss in high-frequency designs
1N4004-TSame electrical specs, DO-41 package, but not AEC-Q101 qualified; RoHS compliantLimited to commercial/industrial use; not validated for automotive thermal or reliability stressChoose for cost-sensitive non-automotive applications where qualification is unnecessary

Compared with STTH1R04 and 1N4004-T, the 1N4004GHR1G uniquely combines AEC-Q101 qualification, glass passivation, and halogen-free compliance-making it the preferred choice for automotive and harsh-environment rectification where reliability and regulatory alignment are mandatory.

Availability

1N4004GHR1G is available at Aetrix Electronics and suitable for AC/DC power adapters, automotive body control modules, and industrial motor drive auxiliary supplies requiring stable component supply and long-term manufacturability.

Supply support for 1N4004GHR1G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving global industrial, automotive, and consumer markets since 1979.

The 1N400xG series targets cost-effective, high-reliability rectification in legacy and new-design power supplies, emphasizing robustness, regulatory compliance, and broad voltage coverage across seven standardized ratings.

FAQ

What does the 'H' and 'R1G' suffix indicate in 1N4004GHR1G?

The 'H' denotes AEC-Q101 qualification for automotive applications, and 'R1G' specifies tape-and-reel packaging (5,000 units per reel) with green (halogen-free) molding compound. This distinguishes 1N4004GHR1G from non-qualified variants like 1N4004G and confirms full compliance with automotive reliability and environmental standards.

Is 1N4004GHR1G pin-compatible with other 1N400x diodes in DO-41 packages?

Yes - 1N4004GHR1G uses the standard DO-204AL (DO-41) axial package with identical mechanical dimensions and anode/cathode polarity marking. It is physically interchangeable with all 1N4001G–1N4007G variants, though electrical ratings (especially VRRM and IR) differ across the family.

What is the maximum allowable power dissipation for 1N4004GHR1G at 70°C ambient?

At 70°C ambient, derated power dissipation is calculated as (150°C − 70°C) / 80°C/W = 1.0 W. Since VF ≤ 1.0 V at 1 A, the actual dissipation remains within limit (1.0 W), confirming safe operation without heatsinking in typical enclosed power supplies.

Does 1N4004GHR1G support reflow soldering?

No - 1N4004GHR1G is designed for through-hole mounting and wave or hand soldering. Its DO-41 package is not rated for reflow profiles; peak temperature exposure beyond 260°C risks internal delamination and parameter shift. For SMT alternatives, consider SMA/SMB-packaged equivalents like M1S or ES1D.

How does the 5 µA reverse leakage of 1N4004GHR1G affect high-impedance bias networks?

At 25°C, 1N4004GHR1G's ≤5 µA reverse leakage introduces negligible error in bias networks with impedances ≤100 kΩ. However, at 125°C (≤100 µA), it may cause measurable offset in precision references or high-Z feedback paths - design margins should account for worst-case IR across the full operating temperature range.

1N4004GHR1G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
DO-204AL, DO-41, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Discontinued at Digi-Key
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io):
1A
Voltage - Forward (Vf) (Max) @ If:
1 V @ 1 A
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
-
Current - Reverse Leakage @ Vr:
5 µA @ 400 V
Capacitance @ Vr, F:
10pF @ 4V, 1MHz
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)
Operating Temperature - Junction:
-55°C ~ 150°C

1N4004GHR1G FAQ

1.How can I place an order for 1N4004GHR1G through Aetrix?

Please submit a Request for Quotation (RFQ) for 1N4004GHR1G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 1N4004GHR1G reliable?

The price and inventory of 1N4004GHR1G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 1N4004GHR1G is usually 5 days.

3.What payment methods are accepted for 1N4004GHR1G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 1N4004GHR1G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 1N4004GHR1G?

1N4004GHR1G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 1N4004GHR1G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 1N4004GHR1G?

For technical support, including 1N4004GHR1G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 1N4004GHR1G requirements.

6.How does Aetrix verify that 1N4004GHR1G is sourced from the original manufacturer or authorized distributors?

All 1N4004GHR1G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 1N4004GHR1G meets industry standards.

7.What is the process for return or replacement of 1N4004GHR1G?

All 1N4004GHR1G units undergo pre-shipment inspection (PSI). If there is an issue with 1N4004GHR1G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 1N4004GHR1G part is unused and in its original packaging.

Return procedure for 1N4004GHR1G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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