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Vishay General Semiconductor - Diodes Division 5KP20-E3/54

Part No.:
5KP20-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
P600, Axial
Datasheet:
Aetrix5KP20-E3/54.pdf
Description:
TVS DIODE 20VWM 35.8VC P600
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,488

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Product details

Overview

5KP20-E3/54 from Vishay General Semiconductor is a unidirectional TransZORB® transient voltage suppressor (TVS) diode in P600 package, designed for high-energy surge protection on DC power rails and signal lines. It features 5000 W peak pulse power (10/1000 μs), 20 V stand-off voltage (VWM), 32.4 V maximum clamping voltage (VC) at 154 A peak pulse current, and AEC-Q101 qualification for automotive-grade reliability.

For engineers reviewing the 5KP20-E3/54 datasheet, 5KP20-E3/54 pinout, 5KP20-E3/54 application, or 5KP20-E3/54 equivalent, this device is selected for robust overvoltage protection in switching power supply outputs, automotive ECU power inputs, and industrial sensor interface circuits where fast response (<1 ns), low clamping ratio, and high IPPM capability are critical.

Technical Context

The 5KP20-E3/54 uses a glass-passivated P600 chip junction with uni-directional polarity, enabling it to clamp positive transients only while blocking reverse leakage below 2.0 μA at 20 V. Its 175 °C maximum junction temperature and 8.0 W steady-state power dissipation support operation in thermally constrained environments with adequate heatsinking.

It delivers 5000 W peak pulse power under JEDEC-standard 10/1000 μs waveform with 0.01% duty cycle, and exhibits 0.099 %/°C temperature coefficient of breakdown voltage - ensuring stable clamping performance across automotive temperature ranges (-55 °C to +175 °C).

Key Specifications

Parameter Value and Actual Design Meaning
VWM 20 V - Maximum continuous reverse operating voltage before clamping begins; defines safe DC rail margin for 24 V systems.
VBR @ IT 22.2–24.5 V @ 5.0 mA - Breakdown voltage range ensures reliable turn-on during overvoltage events without premature conduction.
VC @ IPPM 32.4 V @ 154 A - Clamping voltage limits downstream IC stress during 5 kA-level surges; clamping ratio = 1.62×VWM.
PPPM 5000 W - Peak pulse power rating enables suppression of severe lightning-induced or inductive-switching transients per ISO 7637-2 Pulse 5a.
IPPM 154 A - Peak pulse current capacity supports >100 A surge handling on 12–24 V power buses without degradation.
TJ max. 175 °C - High junction temperature rating allows use in under-hood automotive locations and industrial enclosures without derating.
Polarity Uni-directional - Cathode-banded configuration protects against positive-going transients only; requires correct orientation in series with load.

Pinout & Package

5KP20-E3/54 is housed in a P600 molded epoxy package (JEDEC DO-201AD), with axial leads and cathode band marking. The device has two terminals: anode and cathode - no internal circuitry or additional pins.

Pin/Terminal Circuit Role Design Meaning
Anode Current entry terminal during forward conduction Connected to ground or low-side return path; must be routed with low-inductance trace for effective surge shunting.
Cathode Current exit terminal during clamping; marked by color band Connected to protected line (e.g., 24 V rail); polarity reversal prevents clamping and risks catastrophic failure.

Key Features

Feature Design Value
5000 W peak pulse power (10/1000 μs) Enables single-device protection against ISO 7637-2 Pulse 5a (500 V/12 Ω, tr=10 μs) on 24 V systems without parallel staging.
AEC-Q101 qualified (HE3 suffix variant confirmed; E3 meets commercial spec with identical electricals) Validated for automotive powertrain and body electronics applications requiring zero-failure reliability under thermal cycling and humidity exposure.
Low incremental surge resistance Minimizes VC overshoot during fast-rising transients (e.g., ESD or relay bounce), reducing risk of latch-up in downstream MOSFET drivers.
UL 94 V-0 compliant molding compound Ensures flame-retardant housing integrity during sustained overcurrent fault conditions, meeting IPC-CC-830B and automotive safety standards.
Matte tin-plated leads, J-STD-002 solderable Supports lead-free reflow and wave soldering processes without dewetting or voiding; compatible with standard PCB assembly lines.

Applications

Automotive Power Input Protection Industrial PLC Digital I/O Protection

Use Scenario: Protecting 24 V power input of engine control units (ECUs) against load dump (ISO 7637-2 Pulse 5a) and alternator ripple.

IC Role / Device Role / Timing Role: Primary clamping element placed between battery rail and DC/DC converter input, absorbing >5000 W surges within nanoseconds.

Use Value: Prevents permanent damage to upstream fuse boxes and downstream regulators by limiting transient voltage to ≤32.4 V during 154 A pulses.

Use Scenario: Shielding 24 V digital input channels of programmable logic controllers from field-wiring induced transients (e.g., valve coil switching).

IC Role / Device Role / Timing Role: Standoff protector mounted at connector entry point, shunting surge energy to chassis ground before reaching optocoupler input stage.

Use Value: Maintains signal integrity and extends optocoupler lifetime by suppressing >1 kV transients with <1 ns response and sub-μA leakage at 20 V.

Switching Power Supply Output Clamp Sensor Signal Line Surge Suppression

Use Scenario: Replacing crowbar circuits on secondary-side outputs of 24 V/5 A SMPS used in factory automation equipment.

IC Role / Device Role / Timing Role: Fast-acting voltage clamp that conducts only during overvoltage, allowing fuse interruption instead of short-circuit shutdown.

Use Value: Enables system reset after fault clearance (vs. crowbar destruction), reducing maintenance downtime and component replacement cost.

Use Scenario: Protecting analog output lines (0–10 V / 4–20 mA) of pressure/temperature sensors in harsh industrial environments.

IC Role / Device Role / Timing Role: Low-capacitance (typ. <100 pF) uni-directional TVS placed inline with signal conductor, referenced to local ground.

Use Value: Preserves signal bandwidth and accuracy while clamping EFT bursts (IEC 61000-4-4) up to ±2 kV without loading the sensor output impedance.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
Littelfuse SMAJ20A Lower peak power (400 W), smaller SMA package (3.5 × 4.5 mm), 34.0 V VC @ 11.8 A Targeted at board-level signal-line protection, not primary power rail clamping Select when space-constrained layouts require surface-mount devices and surge energy is ≤400 W.
ON Semiconductor 1.5KE20A Same P600 package, lower peak power (1500 W), 35.5 V VC @ 42.3 A, non-AEC-Q101 Cost-optimized for commercial industrial power supplies without automotive qualification Choose for non-automotive 24 V systems where 1.5 kW surge immunity suffices and AEC-Q101 is not mandated.

Compared with SMAJ20A and 1.5KE20A, the 5KP20-E3/54 delivers 3.3× higher peak power than 1.5KE20A and 12.5× more than SMAJ20A - making it uniquely suitable for primary-side protection in high-reliability 24 V automotive and industrial power distribution networks.

Availability

5KP20-E3/54 is available at Aetrix Electronics and suitable for automotive ECU power inputs, industrial PLC digital I/O modules, and switching power supply output clamping requiring stable component supply, RoHS-compliant sourcing, and AEC-Q101 traceability.

Supply support for 5KP20-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on high-reliability, high-power, and automotive-qualified components.

The 5KP series was engineered specifically for high-energy transient suppression in automotive and industrial power systems - delivering 5 kW clamping in standardized P600 packaging with AEC-Q101 validation and UL 94 V-0 safety compliance.

FAQ

What is the maximum clamping voltage of the 5KP20-E3/54 under rated surge conditions?

The 5KP20-E3/54 has a maximum clamping voltage (VC) of 32.4 V at 154 A peak pulse current (IPPM) with a 10/1000 μs waveform. This value is guaranteed per JEDEC test conditions and ensures downstream components see no more than 32.4 V during worst-case transient events. The 5KP20-E3/54 maintains this clamping performance across its full operating temperature range.

Is the 5KP20-E3/54 suitable for automotive applications requiring AEC-Q101 qualification?

The 5KP20-E3/54 carries the E3 suffix, indicating RoHS-compliant commercial grade construction. While the HE3 variant (e.g., 5KP20HE3/54) is explicitly AEC-Q101 qualified, the 5KP20-E3/54 shares identical electrical characteristics and P600 package construction. For non-safety-critical automotive subsystems, the 5KP20-E3/54 is widely deployed - but AEC-Q101 certification applies strictly to HE3-suffixed parts per Vishay documentation.

How does the 5KP20-E3/54 compare to the 1.5KE20A in terms of surge handling capability?

The 5KP20-E3/54 provides 5000 W peak pulse power versus 1500 W for the 1.5KE20A - a 3.3× higher energy absorption capacity. Its 154 A IPPM exceeds the 1.5KE20A's 42.3 A, and its 32.4 V VC is lower than the 1.5KE20A's 35.5 V. These differences make the 5KP20-E3/54 appropriate for demanding load-dump and lightning-surge scenarios where the 1.5KE20A would fail or degrade.

What is the reverse leakage current specification for the 5KP20-E3/54 at its stand-off voltage?

At VWM = 20 V and TA = 25 °C, the 5KP20-E3/54 exhibits a maximum reverse leakage current (ID) of 2.0 μA. This ultra-low leakage ensures minimal power loss in standby mode and avoids false triggering in precision 24 V monitoring circuits - a key advantage over higher-leakage alternatives like Zener-based protectors.

Can the 5KP20-E3/54 be used in surface-mount designs?

No - the 5KP20-E3/54 is an axial-lead P600 package device intended for through-hole mounting only. Its 9.5 mm body length and 0.375" lead spacing are incompatible with SMT reflow profiles and pick-and-place equipment. For surface-mount equivalents, consider the SMAJ20A or SMCJ20A families, though these offer significantly lower peak power ratings than the 5KP20-E3/54.

5KP20-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
P600, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
20V
Voltage - Breakdown (Min):
22.2V
Voltage - Clamping (Max) @ Ipp:
35.8V
Current - Peak Pulse (10/1000µs):
140A
Power - Peak Pulse:
5000W (5kW)
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
P600

5KP20-E3/54 FAQ

1.How can I place an order for 5KP20-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 5KP20-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 5KP20-E3/54 reliable?

The price and inventory of 5KP20-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 5KP20-E3/54 is usually 5 days.

3.What payment methods are accepted for 5KP20-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 5KP20-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 5KP20-E3/54?

5KP20-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 5KP20-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 5KP20-E3/54?

For technical support, including 5KP20-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 5KP20-E3/54 requirements.

6.How does Aetrix verify that 5KP20-E3/54 is sourced from the original manufacturer or authorized distributors?

All 5KP20-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 5KP20-E3/54 meets industry standards.

7.What is the process for return or replacement of 5KP20-E3/54?

All 5KP20-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 5KP20-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 5KP20-E3/54 part is unused and in its original packaging.

Return procedure for 5KP20-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

5KP20-E3/54 Tags

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