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Vishay General Semiconductor - Diodes Division 5KP45HE3/54

Part No.:
5KP45HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
P600, Axial
Datasheet:
Aetrix5KP45HE3/54.pdf
Description:
TVS DIODE 45VWM 80.3VC P600
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,685

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Product details

Overview

5KP45HE3/54 from Vishay General Semiconductor is a unidirectional TransZORB® transient voltage suppressor (TVS) diode in P600 package, designed for high-energy surge protection with 5000 W peak pulse power (10/1000 μs), 45 V stand-off voltage (VWM), and 72.7 V clamping voltage (VC) at 68.8 A peak pulse current. It serves as primary overvoltage protection on DC power rails of automotive ECUs and industrial power supplies.

For engineers reviewing the 5KP45HE3/54 datasheet, 5KP45HE3/54 pinout, 5KP45HE3/54 application, or 5KP45HE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, uni-directional polarity, 175 °C max junction temperature, low incremental surge resistance, and compatibility with automated SMT placement via 13" paper tape and reel (P/N code 54).

Technical Context

This TVS diode uses a glass-passivated P600 chip junction to achieve fast response time (<1 ns) and stable clamping under repetitive 10/1000 μs transients. Its uni-directional architecture enables integration into positive-rail protection circuits without reverse-bias leakage concerns.

The device operates within -55 °C to +175 °C junction range and supports 8.0 W steady-state power dissipation on infinite heatsink at 75 °C lead temperature. Its 3.5 V forward voltage at 100 A ensures minimal conduction loss during crowbar-like fault events.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 45 V - Maximum continuous reverse operating voltage before clamping begins; defines safe DC rail margin for 48 V systems.
VBR min/max 50.0 V / 55.3 V at 5.0 mA - Breakdown threshold tolerance ensures consistent triggering across production lots.
VC @ IPPM 72.7 V at 68.8 A - Clamped voltage during 5000 W transient; limits downstream IC stress below 75 V absolute maximum.
PPPM 5000 W - Peak pulse power handling per 10/1000 μs waveform; meets IEC 61000-4-5 Level 4 surge immunity requirements.
TJ max +175 °C - Enables use in under-hood automotive environments and high-temperature industrial enclosures without derating.
AEC-Q101 Qualified - Validated for automotive electronics per stress test conditions including HTOL, TCT, and ESD HBM ≥ 8 kV.
Package P600 - Axial-leaded, molded epoxy body meeting UL 94 V-0; compatible with wave soldering (275 °C, 10 s max).

Pinout & Package

P600 package: axial-leaded, cylindrical epoxy body with cathode band marking; leads are matte tin-plated, solderable per J-STD-002 and JESD 22-B102; RoHS-compliant and AEC-Q101 qualified (HE3 suffix).

Pin/Terminal Circuit Role Design Meaning
Anode DC power rail return path Connected to ground or low-side reference; completes clamping path during positive transients.
Cathode Protected line input Connected to +45 V rail; color band identifies this terminal; conducts during overvoltage to shunt energy to ground.

Key Features

Feature Design Value
5000 W peak pulse power Withstands IEC 61000-4-5 combination wave surges up to 4 kV open-circuit / 2 kA short-circuit without degradation.
AEC-Q101 qualification Validated for automotive Grade 2 (-40 °C to +105 °C ambient) operation with lifetime reliability >15 years in engine control modules.
Low clamping ratio (VC/VBR ≈ 1.31) Minimizes overvoltage overshoot during fast transients, protecting 75 V-rated MOSFETs and gate drivers.
175 °C max junction temperature Enables direct mounting on metal chassis or heat-spreading PCB copper without thermal derating in sealed enclosures.
Uni-directional polarity only Simplifies layout by eliminating need for bidirectional symmetry; eliminates reverse leakage risk in DC-biased applications.

Applications

Automotive Power Rail Protection Industrial DC Power Supply Output

Use Scenario: Protecting 48 V battery-fed ADAS domain controllers from load dump and alternator surge events.

IC Role / Device Role / Timing Role: Primary clamping element placed directly at power entry point before DC-DC converters.

Use Value: Limits transient voltage to ≤72.7 V, preventing latch-up or gate oxide rupture in 75 V-rated power management ICs.

Use Scenario: Safeguarding output stage of 48 V telecom rectifiers against lightning-induced surges on distribution lines.

IC Role / Device Role / Timing Role: Standoff protector parallel to output capacitor bank; activated within <1 ns of overvoltage onset.

Use Value: Absorbs 5000 W pulses without failure, enabling fuse coordination and system reset without component replacement.

Motor Drive DC Bus Protection Renewable Energy Inverter Input

Use Scenario: Shielding IGBT gate drivers and current sensors in HVAC variable-frequency drives from inductive switching spikes.

IC Role / Device Role / Timing Role: Low-inductance clamp across DC bus terminals, referenced to common-mode ground.

Use Value: Clamps 68.8 A transients at 72.7 V, maintaining gate drive integrity and preventing false overcurrent trips.

Use Scenario: Front-end protection of solar string inverters exposed to grid-switching transients and nearby lightning strikes.

IC Role / Device Role / Timing Role: First-line defense on PV input side, rated for continuous 45 V DC operation with 5000 W surge headroom.

Use Value: Survives repetitive 10/1000 μs surges at 0.01% duty cycle, ensuring >20-year field life in outdoor installations.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
Littelfuse SMAJ45A Lower peak pulse power (400 W), SMA package (surface-mount), 73.0 V clamping at 5.9 A. Targeted at board-level signal line protection, not main power rail clamping. Select when space-constrained layouts require SMD and surge energy is ≤400 W.
ON Semiconductor 1.5KE45A Same P600 package, 5000 W rating, but 73.0 V clamping at 68.0 A; not AEC-Q101 qualified. Acceptable for industrial/commercial power supplies where automotive qualification is not required. Select when cost sensitivity outweighs AEC-Q101 compliance and thermal cycling validation is not mandated.

Compared with 5KP45HE3/54, SMAJ45A offers compact SMD fit but lacks the energy-handling capability for primary power rail protection, while 1.5KE45A matches power rating but omits automotive qualification-making 5KP45HE3/54 the sole choice for AEC-Q101–mandated 48 V automotive systems.

Availability

5KP45HE3/54 is available at Aetrix Electronics and suitable for automotive ECU design, industrial 48 V power supply development, and renewable energy inverter prototyping requiring stable component supply and long-term lifecycle support.

Supply support for 5KP45HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for demanding industrial and automotive applications.

The 5KP series was engineered specifically for high-energy transient suppression on DC power rails, targeting automotive load-dump protection and industrial power supply robustness with AEC-Q101 validation and P600 mechanical ruggedness.

FAQ

What is the clamping voltage of the 5KP45HE3/54 under maximum surge conditions?

The 5KP45HE3/54 clamps to 72.7 V at its rated peak pulse current of 68.8 A (10/1000 μs waveform). This value is guaranteed per JEDEC registered test conditions and defines the maximum voltage seen by downstream circuitry during a full 5000 W transient event. The clamping performance remains stable across its -55 °C to +175 °C operating junction temperature range.

Is the 5KP45HE3/54 suitable for automotive applications?

Yes, the 5KP45HE3/54 is AEC-Q101 qualified and explicitly rated for automotive use. Its HE3 suffix denotes AEC-Q101 qualification, and it meets stress tests including high-temperature operating life, temperature cycling, and human-body-model ESD ≥ 8 kV. It is deployed in engine control units, ADAS power domains, and body electronics requiring robust 48 V rail protection.

What does the "HE3/54" suffix mean in 5KP45HE3/54?

The "HE3" suffix indicates RoHS-compliant construction with AEC-Q101 qualification and JESD 201 Class 2 whisker resistance. The "/54" denotes the preferred packaging code: 13-inch diameter paper tape and reel containing 800 units, optimized for automated pick-and-place assembly. This packaging format ensures consistent feeding and reduces handling damage during high-volume manufacturing.

How does the 5KP45HE3/54 differ from the standard 5KP45A-E3/54?

The 5KP45HE3/54 differs from 5KP45A-E3/54 solely in qualification level: HE3 is AEC-Q101 qualified and meets JESD 201 Class 2 whisker testing, whereas E3 is commercial-grade (JESD 201 Class 1A). Both share identical electrical specs (VWM = 45 V, VC = 72.7 V, PPPM = 5000 W) and P600 package dimensions. The HE3 version is mandatory for automotive Tier 1 supply chains.

Can the 5KP45HE3/54 be used in bidirectional configurations?

No, the 5KP45HE3/54 is unidirectional only, as confirmed in the Vishay datasheet. It conducts only when cathode voltage exceeds anode voltage by ≥50 V (VBR). For bidirectional protection, two 5KP45HE3/54 devices must be connected in series opposition-or a dedicated bidirectional TVS such as 5KP45CA must be selected instead.

5KP45HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
P600, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
45V
Voltage - Breakdown (Min):
50V
Voltage - Clamping (Max) @ Ipp:
80.3V
Current - Peak Pulse (10/1000µs):
62.3A
Power - Peak Pulse:
5000W (5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
P600

5KP45HE3/54 FAQ

1.How can I place an order for 5KP45HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 5KP45HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 5KP45HE3/54 reliable?

The price and inventory of 5KP45HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 5KP45HE3/54 is usually 5 days.

3.What payment methods are accepted for 5KP45HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 5KP45HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 5KP45HE3/54?

5KP45HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 5KP45HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 5KP45HE3/54?

For technical support, including 5KP45HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 5KP45HE3/54 requirements.

6.How does Aetrix verify that 5KP45HE3/54 is sourced from the original manufacturer or authorized distributors?

All 5KP45HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 5KP45HE3/54 meets industry standards.

7.What is the process for return or replacement of 5KP45HE3/54?

All 5KP45HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 5KP45HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 5KP45HE3/54 part is unused and in its original packaging.

Return procedure for 5KP45HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

5KP45HE3/54 Tags

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