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Vishay General Semiconductor - Diodes Division 5KP48HE3/54

Part No.:
5KP48HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
P600, Axial
Datasheet:
Aetrix5KP48HE3/54.pdf
Description:
TVS DIODE 48VWM 85.5VC P600
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,639

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Product details

Overview

5KP48HE3/54 from Vishay General Semiconductor is a unidirectional TransZORB® transient voltage suppressor (TVS) diode in P600 package, designed for high-energy surge protection of DC power rails and signal lines. It features 48 V stand-off voltage (VWM), 53.3–58.9 V breakdown voltage (VBR), 77.4 V maximum clamping voltage at 64.6 A peak pulse current, and 5000 W peak pulse power rating with 10/1000 µs waveform.

For engineers reviewing the 5KP48HE3/54 datasheet, 5KP48HE3/54 pinout, 5KP48HE3/54 application, or 5KP48HE3/54 equivalent, this device is selected for automotive-grade overvoltage protection where AEC-Q101 qualification, low clamping ratio, and robust 175 °C junction temperature capability are required in switching power supply outputs and sensor interface circuits.

Technical Context

The 5KP48HE3/54 operates as a silicon avalanche diode with glass-passivated P600 junction, optimized for fast response (<1 ns) to transient events such as inductive load switching and ESD. Its unidirectional polarity enables integration into DC-biased lines without reverse conduction concerns.

It delivers 5000 W peak pulse power handling under JEDEC-standard 10/1000 µs waveform at 0.01% duty cycle, with thermal derating above 25 °C ambient per Fig. 2 and power dissipation limited to 8.0 W on infinite heatsink at TL = 75 °C.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 48.0 V - Maximum continuous reverse operating voltage before clamping begins; defines safe DC bias margin.
VBR (min/max) 53.3 V / 58.9 V - Breakdown occurs within this range at 50 mA test current; ensures predictable turn-on threshold.
VC @ IPPM 77.4 V - Clamped voltage at 64.6 A peak pulse current; determines protected circuit's maximum transient stress.
PPPM 5000 W - Peak pulse power capability with 10/1000 µs waveform; supports high-energy surge immunity per IEC 61000-4-5.
TJ max. +175 °C - Maximum junction temperature; enables operation in under-hood automotive environments.
AEC-Q101 Qualified - Meets stress test requirements for automotive electronics reliability including temperature cycling and HTRB.
Package P600 - Axial-leaded, molded epoxy case with UL 94 V-0 rating; compatible with wave soldering (275 °C, 10 s max).

Pinout & Package

P600 package: axial-leaded, cylindrical epoxy body with cathode band marking; leads are matte tin-plated, solderable per J-STD-002 and JESD 22-B102; meets JESD 201 Class 2 whisker resistance.

Pin/Terminal Circuit Role Design Meaning
Anode Forward conduction terminal Connected to lower-potential side of protected line; conducts during positive transients when used in reverse-biased configuration.
Cathode Clamping terminal Marked by color band; connected to higher-potential side (e.g., VCC rail); avalanche conduction initiates here during overvoltage.

Key Features

Feature Design Value
AEC-Q101 qualification Validated for automotive applications including engine control units and ADAS sensor interfaces requiring long-term reliability under thermal cycling and humidity.
5000 W peak pulse power Withstands severe surges such as ISO 7637-2 Pulse 5a (load dump) without degradation, enabling single-device protection without parallel staging.
Low clamping ratio (VC/VBR ≈ 1.33) Minimizes voltage overshoot across protected ICs like MCUs or CAN transceivers, reducing risk of latch-up or gate oxide damage.
175 °C max junction temperature Supports placement near heat-generating components (e.g., power MOSFETs) in compact power supply designs without thermal derating penalties.
RoHS-compliant HE3 suffix Indicates AEC-Q101 qualification and JESD 201 Class 2 whisker resistance-critical for high-reliability industrial and automotive PCB assemblies.

Applications

Automotive Power Supply Protection Industrial Sensor Interface Protection

Use Scenario: Protecting 48 V battery-fed ECUs against load dump transients up to 120 V and 500 ms duration.

IC Role / Device Role / Timing Role: Primary clamping element placed between VBAT and ground, conducting only during overvoltage events.

Use Value: Limits peak rail voltage to ≤77.4 V during 64.6 A surge, preventing damage to downstream 5 V/3.3 V regulators and microcontrollers.

Use Scenario: Shielding analog front-end inputs of pressure or temperature sensors in factory automation PLC modules.

IC Role / Device Role / Timing Role: Unidirectional TVS shunting induced transients on 24 V sensor supply lines before reaching precision ADC inputs.

Use Value: Clamps sub-µs EFT bursts to <80 V while maintaining <2 µA leakage at 48 V, preserving signal integrity and offset accuracy.

Switching Power Supply Output Clamp Telecom DC Feeder Protection

Use Scenario: Replacing crowbar circuits on 48 V telecom rectifier outputs to avoid permanent shutdown during overvoltage.

IC Role / Device Role / Timing Role: Fast-acting voltage clamp that diverts surge energy to ground without latching, allowing automatic system recovery.

Use Value: Withstands repetitive 10/1000 µs surges up to 5000 W while limiting output excursion to 77.4 V-enabling fuse coordination and breaker tripping.

Use Scenario: Protecting PoE-powered network switches against lightning-induced surges on 48 V DC feeder lines.

IC Role / Device Role / Timing Role: First-stage transient suppressor mounted at DC input connector, preceding secondary filtering and DC-DC conversion.

Use Value: Absorbs >90% of 10/1000 µs surge energy before it reaches sensitive Ethernet PHYs, verified per IEC 61000-4-5 Level 4.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ48AHE3/52 Lower peak power (600 W), smaller SMB package, same 48 V VWM and AEC-Q101 qualification. Suitable for space-constrained PCBs with lower surge exposure (e.g., infotainment USB ports), not for load dump. Select 5KP48HE3/54 when >1 kW surge energy must be absorbed; choose SMBJ48AHE3/52 for board area savings in non-critical zones.
1.5KE48A Same VWM and VBR range but lower PPPM (1500 W), TO-204AA (DO-4) package, no AEC-Q101 qualification. Limited to commercial/industrial use; lacks automotive reliability validation and thermal robustness. Use 5KP48HE3/54 for automotive or harsh-environment designs; 1.5KE48A remains viable for cost-sensitive consumer power supplies.

Compared with SMBJ48AHE3/52 and 1.5KE48A, the 5KP48HE3/54 provides triple the peak power handling and automotive-grade qualification-making it the sole choice for protecting 48 V systems exposed to ISO 7637-2 load dump or IEC 61000-4-5 surges exceeding 3 kV.

Availability

5KP48HE3/54 is available at Aetrix Electronics and suitable for automotive power distribution, industrial sensor conditioning, telecom DC feeding, and switching power supply output protection requiring stable component supply across multi-year production cycles.

Supply support for 5KP48HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power handling, and automotive qualification.

The 5KP series was engineered specifically for high-energy transient suppression in DC power systems-including automotive load dump, industrial motor drives, and telecom rectifier outputs-where sustained surge immunity and thermal stability are critical.

FAQ

What is the clamping voltage of the 5KP48HE3/54 under maximum rated surge current?

The 5KP48HE3/54 exhibits a maximum clamping voltage (VC) of 77.4 V when subjected to its rated peak pulse current (IPPM) of 64.6 A using the standard 10/1000 µs waveform. This value is measured per JEDEC test conditions and defines the upper voltage limit imposed on protected circuitry during transient events. The 5KP48HE3/54 maintains this clamping performance across its qualified operating temperature range.

Is the 5KP48HE3/54 suitable for automotive applications?

Yes, the 5KP48HE3/54 carries full AEC-Q101 qualification, confirming compliance with stress tests for temperature cycling, high-temperature reverse bias, and humidity resistance required in automotive electronics. Its 175 °C maximum junction temperature and P600 package robustness make it appropriate for under-hood ECUs, body control modules, and ADAS sensor power rails. The HE3 suffix explicitly denotes this automotive qualification.

How does the 5KP48HE3/54 differ from the 5KP48A-E3/54 variant?

The 5KP48HE3/54 differs from 5KP48A-E3/54 solely in qualification level: the "H" in HE3 indicates AEC-Q101 qualification, whereas the "E3" suffix alone denotes RoHS-compliant commercial grade. Both share identical electrical parameters (VWM = 48 V, VBR = 53.3–58.9 V, VC = 77.4 V), P600 package, and thermal ratings-but only the 5KP48HE3/54 is approved for automotive use per the Vishay datasheet revision 20-Nov-12.

What is the maximum peak pulse current the 5KP48HE3/54 can handle?

The 5KP48HE3/54 is rated for a maximum peak pulse current (IPPM) of 64.6 A under the standardized 10/1000 µs double-exponential waveform. This value is derived directly from its 5000 W peak pulse power rating and 77.4 V clamping voltage (IPPM = PPPM / VC). Derating applies above 25 °C ambient per Figure 2 in the Vishay datasheet 88308.

Does the 5KP48HE3/54 have bidirectional polarity?

No, the 5KP48HE3/54 is strictly unidirectional, as confirmed in the Vishay datasheet section "FEATURES" and "PRIMARY CHARACTERISTICS". It functions as a reverse-biased avalanche diode-conducting only when cathode voltage exceeds anode voltage by ≥VBR-and cannot suppress positive transients on grounded lines without external biasing. For bidirectional protection, separate devices or dedicated bidirectional TVS arrays are required.

5KP48HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
P600, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
48V
Voltage - Breakdown (Min):
53.3V
Voltage - Clamping (Max) @ Ipp:
85.5V
Current - Peak Pulse (10/1000µs):
58.5A
Power - Peak Pulse:
5000W (5kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
P600

5KP48HE3/54 FAQ

1.How can I place an order for 5KP48HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for 5KP48HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for 5KP48HE3/54 reliable?

The price and inventory of 5KP48HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for 5KP48HE3/54 is usually 5 days.

3.What payment methods are accepted for 5KP48HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for 5KP48HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for 5KP48HE3/54?

5KP48HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your 5KP48HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for 5KP48HE3/54?

For technical support, including 5KP48HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your 5KP48HE3/54 requirements.

6.How does Aetrix verify that 5KP48HE3/54 is sourced from the original manufacturer or authorized distributors?

All 5KP48HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that 5KP48HE3/54 meets industry standards.

7.What is the process for return or replacement of 5KP48HE3/54?

All 5KP48HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with 5KP48HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The 5KP48HE3/54 part is unused and in its original packaging.

Return procedure for 5KP48HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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