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Infineon Technologies AUIRF540ZSTRL

Part No.:
AUIRF540ZSTRL
Manufacturer:
Infineon Technologies
Category:
FETs, MOSFETs
Package:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Datasheet:
AetrixAUIRF540ZSTRL.pdf
Description:
MOSFET N-CH 100V 36A D2PAK
Quantity:
Payment:
Payment
Shipping:
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Inventory:4,522

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Product details

Overview

AUIRF540ZSTRL from Infineon is an automotive-grade N-channel enhancement-mode Power MOSFET in D2PAK (TO-263) package, rated for 100 V VDS, 36 A continuous drain current at TC = 25°C, and 21 mΩ typical RDS(on) at VGS = 10 V. It delivers fast switching (tr = 51 ns, tf = 39 ns), 175°C junction operation, and 120 mJ tested single-pulse avalanche energy - deployed in engine control modules, DC-DC converters, and motor drivers.

For engineers reviewing the AUIRF540ZSTRL datasheet, AUIRF540ZSTRL pinout, AUIRF540ZSTRL application, or AUIRF540ZSTRL equivalent, key selection criteria include its automotive qualification per AEC-Q101, low conduction loss at high current, thermal robustness under repetitive avalanche stress, and compatibility with standard gate-drive voltages (±20 V).

Technical Context

This HEXFET® device uses advanced silicon processing to minimize on-resistance per die area while maintaining rugged unclamped inductive switching capability. Its 175°C maximum junction temperature and 1.64°C/W RθJC support high-power density designs in constrained thermal environments.

The MOSFET features a body diode with 33–50 ns reverse recovery time (trr) and 41–62 nC Qrr, enabling efficient freewheeling in synchronous rectification and H-bridge topologies. Gate charge parameters (Qg = 42–63 nC, Qgd = 15 nC) indicate moderate drive strength requirements for 100 kHz–500 kHz switching.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 100 V - Withstands automotive load-dump transients up to ISO 7637-2 Pulse 5a without clamping.
RDS(on) typ. 21 mΩ @ VGS = 10 V, ID = 22 A - Enables <1.2 W conduction loss at 30 A, reducing heatsink size.
ID cont. 36 A @ TC = 25°C - Supports high-current solenoid and pump drivers in 12 V/24 V systems.
EAS tested 120 mJ - Validated avalanche energy margin allows reliable operation during inductive turn-off spikes.
tr/tf 51 ns / 39 ns @ ID = 22 A - Supports >200 kHz PWM in DC-DC converters with minimal switching loss.
Qg 42–63 nC - Compatible with standard gate drivers (e.g., UCC27531, TC4427) without requiring external boost.
TJ max 175°C - Meets AEC-Q101 Grade 0 requirements for under-hood power electronics.

Pinout & Package

Package: D2PAK (TO-263), surface-mount, isolated tab (drain-connected), 3-pin configuration with exposed copper pad for thermal transfer.

Pin/Terminal Circuit Role Design Meaning
1 (G) Gate Control terminal; requires 10 V for full enhancement; ±20 V absolute max rating prevents ESD damage.
2 (D) Drain Main power output; electrically connected to exposed tab; must be isolated from heatsink unless referenced to system ground.
3 (S) Source Power return path; reference node for gate drive; low-inductance layout critical for dv/dt immunity.

Key Features

Feature Design Value
Automotive qualification AEC-Q101 qualified - Validated for temperature cycling, humidity, and mechanical shock in engine bay environments.
Repetitive avalanche rating Allowed up to TJmax - Enables robust operation in unclamped inductive loads (e.g., fuel injectors, fan motors) without external snubbers.
Ultra-low RDS(on) 21 mΩ typ. - Reduces I²R losses by >30% vs. legacy 100 V MOSFETs, improving efficiency in 48 V mild-hybrid systems.
Fast body diode trr = 33–50 ns, Qrr = 41–62 nC - Minimizes reverse-recovery loss and EMI in synchronous buck and half-bridge configurations.
Thermal performance RθJA = 40°C/W (PCB mount) - Achieves 36 A continuous current with 1"² FR-4 copper area, eliminating need for bolted heatsinks.

Applications

Engine Control Unit (ECU) Fuel Injector Driver Automotive DC-DC Converter Primary Switch

Use Scenario: High-speed, high-current switching of 12 V fuel injectors with peak currents up to 30 A and 1 ms pulse widths.

IC Role / Device Role / Timing Role: Main power switch controlling injector coil energization; operates in hard-switched mode at 10–100 Hz.

Use Value: 21 mΩ RDS(on) limits resistive heating during extended duty cycles; 175°C rating ensures reliability near hot engine surfaces.

Use Scenario: Primary-side switch in 12 V → 48 V bidirectional DC-DC converter for mild-hybrid architectures.

IC Role / Device Role / Timing Role: Synchronous rectifier and high-side switch operating at 200 kHz with 50% duty cycle.

Use Value: Low Qg (42–63 nC) and fast tr/tf reduce gate drive loss; 120 mJ EAS withstands voltage overshoot during transient load steps.

Electric Power Steering (EPS) Motor Phase Leg Commercial Vehicle HVAC Blower Controller

Use Scenario: Half-bridge phase-leg switch driving 24 V brushed DC motor in EPS assist system with regenerative braking.

IC Role / Device Role / Timing Role: Low-side switch handling bidirectional current; body diode conducts reverse energy during PWM off-time.

Use Value: Fast, low-Qrr body diode (41–62 nC) minimizes commutation loss and audible noise; AEC-Q101 ensures long-term field reliability.

Use Scenario: PWM-controlled blower motor driver in Class 8 truck HVAC systems, operating continuously at ambient up to 85°C.

IC Role / Device Role / Timing Role: High-current power switch interfacing microcontroller PWM output to 24 V motor winding.

Use Value: 36 A continuous rating at TC = 100°C enables derating-free operation; RθJC = 1.64°C/W supports direct heatsink mounting.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel 100 V power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STL130N10F7 RDS(on) = 9.5 mΩ @ 10 V, but only rated for 130 A pulsed; no AEC-Q101 qualification; TO-220FP package. Lacks automotive qualification and thermal robustness for under-hood use; better suited for industrial SMPS. Select only for non-automotive cost-sensitive designs where qualification is not required.
IRF540NPBF Same RDS(on) (21 mΩ) and VDS (100 V), but commercial-grade (not AEC-Q101); TO-220 package; lower EAS (83 mJ). Not validated for automotive temperature cycling or humidity; unsuitable for safety-critical ECUs. Acceptable for prototyping or non-automotive 12 V motor drives where qualification is waived.

Compared with STL130N10F7 and IRF540NPBF, AUIRF540ZSTRL uniquely combines AEC-Q101 compliance, 175°C operation, and 120 mJ tested avalanche energy - making it the only choice for production automotive power stages requiring functional safety alignment.

Availability

AUIRF540ZSTRL is available at Aetrix Electronics and suitable for engine control units, DC-DC converters, and electric power steering systems requiring stable component supply across multi-year vehicle production lifecycles.

Supply support for AUIRF540ZSTRL includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power management, automotive electronics, and industrial control ICs, with global manufacturing and qualification infrastructure.

AUIRF540ZSTRL belongs to the HEXFET® Automotive Power MOSFET product line, engineered specifically for high-reliability, high-temperature switching in engine, transmission, and chassis control systems.

FAQ

Is AUIRF540ZSTRL pin-compatible with IRF540N?

No - AUIRF540ZSTRL uses D2PAK (TO-263) packaging with drain-connected tab, while IRF540N uses TO-220 with isolated tab. Pin numbering differs: D2PAK has G-D-S left-to-right; TO-220 has G-D-S front-view. PCB layout and thermal interface must be redesigned.

What is the maximum recommended gate resistor for 200 kHz switching?

A 10 Ω gate resistor is recommended for 200 kHz operation, balancing switching speed (tr/tf ≈ 50 ns) and gate oscillation suppression. Lower values (<5 Ω) increase EMI risk; higher values (>22 Ω) raise switching losses beyond 1.5 W at 30 A.

Does AUIRF540ZSTRL require a negative gate voltage for reliable turn-off?

No - the device fully turns off at VGS = 0 V due to its 2.0–4.0 V threshold voltage range. Negative gate bias is unnecessary and not recommended, as VGS rating is only ±20 V and negative voltage adds no benefit to dv/dt immunity or leakage control.

Can AUIRF540ZSTRL replace AUIRF3205 in a 24 V motor driver?

No - AUIRF3205 is a 55 V device (VDS = 55 V); using AUIRF540ZSTRL (100 V) introduces higher RDS(on) (21 mΩ vs. 8 mΩ) and larger gate charge, degrading efficiency. Select AUIRF5706 (100 V, 11 mΩ) instead for voltage upgrade with minimal trade-offs.

AUIRF540ZSTRL Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
HEXFET®
Package/Case:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
100 V
Current - Continuous Drain (Id) @ 25°C:
36A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
26.5mOhm @ 22A, 10V
Vgs(th) (Max) @ Id:
4V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
63 nC @ 10 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
1770 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
92W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
PG-TO263-3

AUIRF540ZSTRL FAQ

1.How can I place an order for AUIRF540ZSTRL through Aetrix?

Please submit a Request for Quotation (RFQ) for AUIRF540ZSTRL on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AUIRF540ZSTRL reliable?

The price and inventory of AUIRF540ZSTRL are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AUIRF540ZSTRL is usually 5 days.

3.What payment methods are accepted for AUIRF540ZSTRL?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AUIRF540ZSTRL transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AUIRF540ZSTRL?

AUIRF540ZSTRL orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AUIRF540ZSTRL order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AUIRF540ZSTRL?

For technical support, including AUIRF540ZSTRL datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AUIRF540ZSTRL requirements.

6.How does Aetrix verify that AUIRF540ZSTRL is sourced from the original manufacturer or authorized distributors?

All AUIRF540ZSTRL products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AUIRF540ZSTRL meets industry standards.

7.What is the process for return or replacement of AUIRF540ZSTRL?

All AUIRF540ZSTRL units undergo pre-shipment inspection (PSI). If there is an issue with AUIRF540ZSTRL, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AUIRF540ZSTRL part is unused and in its original packaging.

Return procedure for AUIRF540ZSTRL:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

AUIRF540ZSTRL Tags

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