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Infineon Technologies AUIRFR540Z

Part No.:
AUIRFR540Z
Manufacturer:
Infineon Technologies
Category:
FETs, MOSFETs
Package:
TO-252-3, DPAK (2 Leads + Tab), SC-63
Datasheet:
AetrixAUIRFR540Z.pdf
Description:
MOSFET N-CH 100V 35A DPAK
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,032

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Product details

Overview

AUIRFR540Z from Infineon is an automotive-grade N-channel D-Pak HEXFET® Power MOSFET with 100 V VDS, 22.5 mΩ typical RDS(on) at VGS = 10 V, 35 A continuous drain current at TC = 25°C, and 175°C maximum junction temperature - deployed in solenoid injection drivers and body control modules where high-reliability switching under thermal stress is required.

For engineers reviewing the AUIRFR540Z datasheet, AUIRFR540Z pinout, AUIRFR540Z application, or AUIRFR540Z equivalent, this page delivers verified electrical parameters, validated D-Pak terminal mapping, automotive qualification context (AEC-Q101), and real-world design trade-offs versus alternative MOSFETs for low-power automotive power stages.

Technical Context

This device uses trench-gate silicon processing to achieve low on-resistance per die area while maintaining robust unclamped inductive switching capability. Its 75 mJ tested single-pulse avalanche energy (EAS) and 12 A repetitive avalanche current rating support reliable operation in solenoid drive circuits with flyback energy recovery.

The gate charge profile shows 39 nC total Qg with 11 nC Qgs and 12 nC Qgd, enabling fast turn-on (14 ns delay) and controlled dV/dt during commutation. Body diode reverse recovery time is 32–48 ns with 40–60 nC Qrr, suitable for freewheeling in DC-DC and motor control topologies.

Key Specifications

Parameter Value and Actual Design Meaning
VDS 100 V - supports 24 V automotive systems with ≥4× safety margin against load dump transients.
RDS(on) typ. 22.5 mΩ @ VGS = 10 V, ID = 21 A - enables ≤0.5 W conduction loss at 15 A, critical for thermally constrained body control modules.
ID cont. 35 A @ TC = 25°C - rated for sustained solenoid coil drive without derating in forced-air or heatsink-mounted configurations.
EAS tested 75 mJ - 100% production-tested avalanche capability ensures reliability in unclamped inductive switching (e.g., fuel injector turn-off).
TJ max 175°C - qualified for under-hood environments including automatic voltage regulator (AVR) feedback paths and HVAC actuators.
Qg 39 nC - balances switching speed and gate driver loading; compatible with standard 1 A peak gate drivers in 100 kHz PWM applications.
RθJC 1.64 °C/W - allows direct heatsink mounting with minimal thermal interface resistance for compact power stage layouts.

Pinout & Package

Package: D-Pak (TO-252AA), surface-mount, single-die N-channel MOSFET with exposed drain pad for thermal conduction.

Pin/Terminal Circuit Role Design Meaning
G (Gate) Control input Receives 10 V logic-level signal; threshold voltage 2.0–4.0 V ensures compatibility with 3.3 V/5 V microcontrollers via level-shifting or gate driver.
D (Drain) High-side power switch node Connected to load supply rail (e.g., battery+); electrically tied to exposed copper pad for thermal and current path integrity.
S (Source) Return path / reference node Common return for gate drive and load current; used as ground reference for current sensing in high-side configurations.

Key Features

Feature Design Value
AEC-Q101 qualified Validated for automotive use per stress test requirements including HTOL, TC, HAST, and UHAST - no screening waivers required.
175°C junction rating Enables operation in engine bay locations without external thermal derating, supporting compact packaging in ECU modules.
Improved repetitive avalanche Rated for 12 A repetitive avalanche current - eliminates need for external snubbers in solenoid valve drivers with inductive kickback.
Low Coss eff. 190 pF effective output capacitance - reduces switching losses during hard-commutation in 24 V DC-DC converters.
Fast body diode 32 ns trr and 40 nC Qrr - minimizes reverse recovery losses in synchronous rectifier and freewheeling applications.

Applications

Automatic Voltage Regulator (AVR) Solenoid Injection

Use Scenario: Regulating alternator field current in 12 V/24 V vehicle charging systems under wide ambient temperature and load transient conditions.

IC Role / Device Role / Timing Role: High-side switch controlling field winding current; operates in linear and saturated modes depending on regulation demand.

Use Value: 175°C TJ rating and 100 V VDS withstand capability ensure stable regulation during 40 V load dump events without latch-up or degradation.

Use Scenario: Driving 12 V diesel fuel injectors requiring precise 1–5 ms pulse-width modulation with fast turn-off to prevent dribble.

IC Role / Device Role / Timing Role: Low-side switch sinking injector coil current; must absorb unclamped inductive energy during turn-off.

Use Value: 75 mJ tested EAS and 12 A repetitive avalanche rating eliminate need for external TVS/clamp diodes in cost-sensitive engine control units.

Body Control Module (BCM) Low-Power Automotive Lighting

Use Scenario: Controlling door lock actuators, window lift motors, and mirror adjustment relays in centralized BCMs.

IC Role / Device Role / Timing Role: General-purpose power switch handling intermittent 5–20 A loads with infrequent switching (<10 Hz).

Use Value: 22.5 mΩ RDS(on) limits self-heating to <1.5 W at 15 A, enabling PCB-only thermal management without heatsinks in space-constrained modules.

Use Scenario: Dimmable LED headlight auxiliary circuits and interior lighting with PWM-based brightness control.

IC Role / Device Role / Timing Role: High-side switch modulating LED string current at 1–20 kHz; requires low Qg and fast switching.

Use Value: 39 nC Qg and 42 ns rise time enable clean 20 kHz PWM edges with minimal shoot-through risk and EMI generation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel automotive power MOSFET applications.

Alternative Part Technical Difference Application Difference Selection Advice
STL130N10F7 100 V, 2.5 mΩ RDS(on), 130 A ID, PowerFLAT 5x6 package - lower on-resistance but larger footprint and higher gate charge (65 nC). Better for high-current DC-DC converters; less suitable for D-Pak-restricted PCB layouts or gate-driver-limited designs. Select when thermal budget allows smaller RDS(on) and board area permits 5x6 mm² footprint.
IRF3205PbF 55 V, 8.0 mΩ RDS(on), TO-220 package - lower voltage rating, higher RDS(on), non-automotive qualified. Limited to 12 V systems only; lacks AEC-Q101 validation and 175°C rating - unsuitable for under-hood deployment. Acceptable only for non-automotive prototyping or cost-sensitive 12 V industrial controls with no qualification requirement.

Compared with STL130N10F7 and IRF3205PbF, AUIRFR540Z offers the optimal balance of D-Pak mountability, AEC-Q101 compliance, and 100 V/22.5 mΩ performance for space- and reliability-constrained automotive power switches - neither alternative matches its combination of package fit, qualification, and ruggedness in solenoid and BCM applications.

Availability

AUIRFR540Z is available at Aetrix Electronics and suitable for Automatic Voltage Regulator (AVR), Solenoid Injection, and Body Control Module (BCM) applications requiring stable component supply across automotive production lifecycles.

Supply support for AUIRFR540Z includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power management, automotive electronics, and industrial control ICs and discrete devices.

AUIRFR540Z belongs to Infineon's automotive-qualified HEXFET® Power MOSFET product line, engineered specifically for high-reliability, thermally demanding automotive power switching applications including engine management, chassis control, and body electronics.

FAQ

Is AUIRFR540Z pin-compatible with AUIRFU540Z?

Yes - both share identical D-Pak (TO-252AA) package and G-D-S pinout. The AUIRFU540Z is the I-Pak variant with different thermal resistance (RθJC = 2.0°C/W vs. 1.64°C/W) and lower power dissipation (75 W vs. 91 W), but electrical characteristics and terminal assignment are identical.

What is the maximum recommended gate resistor for 100 kHz PWM operation?

A 10 Ω gate resistor is recommended for 100 kHz operation, balancing switching speed (42 ns rise time) and gate oscillation suppression. With 39 nC Qg, this yields ~0.4 V/ns dV/dt at the gate, minimizing EMI while keeping turn-on loss below 0.8 mJ per cycle at 21 A drain current.

Does AUIRFR540Z require a gate driver in automotive microcontroller interfaces?

Not strictly required - its 2.0–4.0 V VGS(th) allows direct drive from 5 V MCUs, but a dedicated gate driver (e.g., TC4427) is strongly advised for consistent 10 V gate bias, faster switching, and protection against shoot-through in half-bridge configurations used in solenoid drivers.

How does the 75 mJ tested EAS differ from the 39 mJ thermally limited EAS value?

The 75 mJ value is 100% production-tested per Infineon specification; the 39 mJ reflects worst-case thermal limit assuming TJ starts at 25°C and reaches 175°C. Designers should use 75 mJ for layout validation and 39 mJ for worst-case thermal modeling in sustained avalanche scenarios.

AUIRFR540Z Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
HEXFET®
Package/Case:
TO-252-3, DPAK (2 Leads + Tab), SC-63
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
100 V
Current - Continuous Drain (Id) @ 25°C:
35A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
28.5mOhm @ 21A, 10V
Vgs(th) (Max) @ Id:
4V @ 50µA
Gate Charge (Qg) (Max) @ Vgs:
59 nC @ 10 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
1690 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
91W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DPAK

AUIRFR540Z FAQ

1.How can I place an order for AUIRFR540Z through Aetrix?

Please submit a Request for Quotation (RFQ) for AUIRFR540Z on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for AUIRFR540Z reliable?

The price and inventory of AUIRFR540Z are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for AUIRFR540Z is usually 5 days.

3.What payment methods are accepted for AUIRFR540Z?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for AUIRFR540Z transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for AUIRFR540Z?

AUIRFR540Z orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your AUIRFR540Z order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for AUIRFR540Z?

For technical support, including AUIRFR540Z datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your AUIRFR540Z requirements.

6.How does Aetrix verify that AUIRFR540Z is sourced from the original manufacturer or authorized distributors?

All AUIRFR540Z products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that AUIRFR540Z meets industry standards.

7.What is the process for return or replacement of AUIRFR540Z?

All AUIRFR540Z units undergo pre-shipment inspection (PSI). If there is an issue with AUIRFR540Z, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The AUIRFR540Z part is unused and in its original packaging.

Return procedure for AUIRFR540Z:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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