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Vishay General Semiconductor - Diodes Division BZG04-100TR3

Part No.:
BZG04-100TR3
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixBZG04-100TR3.pdf
Description:
TVS DIODE 100VWM 167VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,887

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Product details

Overview

BZG04-100TR3 from Vishay Semiconductors is a glass-passivated, 100 V standoff Zener diode in DO-214AC (SMA) package, rated for 3 W steady-state power dissipation at 100 °C ambient, 300 W non-repetitive surge power (10/1000 µs), and 50 A peak forward surge current - used for transient voltage suppression in DC power rails and signal line protection.

For engineers reviewing the BZG04-100TR3 datasheet, BZG04-100TR3 pinout, BZG04-100TR3 application, or BZG04-100TR3 equivalent, key selection criteria include clamping voltage (167 V @ 1.8 A), junction capacitance (170 pF @ 0 V), thermal resistance (100 K/W on Al₂O₃ ceramic), and RoHS-compliant lead-free construction.

Technical Context

The BZG04-100TR3 operates as a unidirectional voltage-clamping device with a nominal breakdown voltage of 114 V @ 5 mA, ±10 % tolerance, and temperature coefficient of +0.09 %/K. Its fast response time (≤1 ps) enables effective suppression of ESD and lightning-induced transients.

Designed for surface-mount PCB assembly, it uses a glass-passivated junction to ensure stable Zener characteristics and high reliability under repeated surge stress. The DO-214AC case supports automated pick-and-place and provides mechanical robustness for industrial environments.

Key Specifications

ParameterValue and Actual Design Meaning
Standoff Voltage100 V - maximum continuous reverse voltage before conduction begins
Breakdown Voltage114 V min @ 5 mA - precise clamping threshold under standard test condition
Clamping Voltage167 V @ 1.8 A - peak voltage seen during 10/1000 µs surge, critical for protected circuit margin
Junction Capacitance170 pF @ 0 V, 1 MHz - limits high-frequency noise coupling in signal-line applications
Surge Power Rating300 W (10/1000 µs) - defines single-event energy handling capability
Thermal Resistance100 K/W on Al₂O₃ ceramic - determines junction temperature rise under sustained power
Forward Voltage1.2 V @ 0.5 A - relevant for bidirectional clamp configurations or forward-conduction paths

Pinout & Package

Package: DO-214AC (SMA), surface-mount, cathode-banded end, 77 mg mass, JEDEC-compliant outline.

Pin/TerminalCircuit RoleDesign Meaning
AnodeCurrent entry during forward bias or surge conductionConnected to lower-potential node (e.g., GND or return path) in unidirectional TVS configuration
CathodeCurrent exit during reverse breakdown or forward biasConnected to protected line (e.g., 100 V rail); polarity must match system voltage reference

Key Features

FeatureDesign Value
Glass-passivated junctionEnsures long-term stability of Zener voltage and leakage current under humidity and thermal cycling
Fast response time ≤1 psEnables clamping before transient energy couples into sensitive downstream ICs
Lead (Pb)-free & RoHS-compliantMeets EU Directive 2002/95/EC and WEEE 2002/96/EC for environmentally responsible manufacturing
High surge current rating (50 A)Supports IEC 61000-4-5 Level 4 (4 kV) surge immunity testing without derating

Applications

Industrial Motor Drive DC Bus ProtectionTelecom Line Card Surge Suppression

Use Scenario: Protecting 100 V DC bus in variable-frequency drives from switching transients and regenerative energy spikes.

IC Role / Device Role / Timing Role: Unidirectional transient voltage suppressor placed across bus rails to clamp overvoltage events.

Use Value: Limits bus voltage excursion to ≤167 V during 300 W surges, preventing IGBT gate driver damage and capacitor overvoltage failure.

Use Scenario: Safeguarding analog interface circuits on telecom line cards exposed to induced lightning surges on twisted-pair lines.

IC Role / Device Role / Timing Role: Standoff-rated Zener clamp on low-bandwidth signal paths (e.g., supervisory or control lines).

Use Value: 170 pF junction capacitance avoids signal integrity degradation while delivering 167 V clamping at 1.8 A peak current.

Renewable Energy Inverter DC LinkTest Equipment High-Voltage Input Protection

Use Scenario: Clamping voltage overshoot on photovoltaic inverter DC link during rapid load disconnection or grid fault recovery.

IC Role / Device Role / Timing Role: Primary overvoltage protection element mounted directly at DC link capacitor terminals.

Use Value: 100 K/W thermal resistance on Al₂O₃ substrate enables reliable operation at 100 °C ambient without forced cooling.

Use Scenario: Protecting precision ADC front-end inputs in portable high-voltage test meters subjected to accidental 100 V misconnection.

IC Role / Device Role / Timing Role: Fail-safe shunt limiter that conducts only during overvoltage, preserving measurement accuracy at normal operating voltage.

Use Value: 114 V breakdown tolerance ensures no conduction below 100 V nominal input, eliminating offset error or loading effects.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener transient suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ100AHigher clamping voltage (165 V min), same DO-214AA package, 600 W surge ratingOptimized for higher-energy IEC 61000-4-5 tests; slightly larger footprint than DO-214ACSelect when surge energy exceeds 300 W or when SMB package mounting is preferred
P6SMB100ASame 100 V standoff, 600 W surge rating, DO-214AA (SMB) package, 1000 pF capacitanceHigher junction capacitance reduces suitability for signal-line use but improves low-frequency surge absorptionPrefer for bulk DC rail protection where capacitance is not critical and higher surge margin is required

Compared with SMBJ100A and P6SMB100A, the BZG04-100TR3 offers tighter clamping (167 V vs. ≥165 V), lower capacitance (170 pF vs. ≥1000 pF), and DO-214AC packaging - making it optimal for space-constrained, high-speed, or signal-integrity-sensitive 100 V protection tasks.

Availability

BZG04-100TR3 is available at Aetrix Electronics and suitable for industrial motor drives, telecom line cards, renewable energy inverters, and high-voltage test equipment requiring stable component supply and full traceability.

Supply support for BZG04-100TR3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and optoelectronics for industrial, automotive, and computing markets.

The BZG04-Series was developed for high-energy transient suppression in harsh-environment power systems, emphasizing glass passivation, tight voltage tolerance, and repeatable surge performance across temperature extremes.

FAQ

What is the maximum clamping voltage of the BZG04-100TR3 under standard surge conditions?

The BZG04-100TR3 has a maximum clamping voltage of 167 V when subjected to a 10/1000 µs surge waveform at 1.8 A peak current. This value is measured per the Electrical Characteristics table in Vishay Document 85594 Rev. 2.2 and defines the upper voltage limit seen by protected circuitry during transient events. The BZG04-100TR3 maintains this clamping performance across its specified operating temperature range.

Is the BZG04-100TR3 suitable for bidirectional transient protection?

No - the BZG04-100TR3 is a unidirectional Zener diode designed for reverse-bias clamping only. It does not provide symmetrical protection like a TVS diode array or back-to-back Zener configuration. For bidirectional applications, two BZG04-100TR3 devices may be used in series opposition, but the BZG04-100TR3 itself functions strictly as a single-polarity clamp.

What is the thermal resistance of the BZG04-100TR3 when mounted on an aluminum oxide ceramic substrate?

When mounted on an Al₂O₃ ceramic substrate per Figure 1b in Vishay Document 85594, the BZG04-100TR3 exhibits a junction-to-ambient thermal resistance (RthJA) of 100 K/W. This value enables accurate junction temperature calculation under steady-state power dissipation and is critical for reliability validation in high-temperature environments where the BZG04-100TR3 operates.

Does the BZG04-100TR3 meet RoHS and lead-free requirements?

Yes - the BZG04-100TR3 is explicitly stated as lead (Pb)-free and compliant with RoHS Directive 2002/95/EC and WEEE Directive 2002/96/EC per Vishay Document 85594 Rev. 2.2. Its termination finish and internal construction are certified ozone-depleting-substance-free and conform to global environmental regulations applicable to commercial and industrial electronics.

How does the junction capacitance of the BZG04-100TR3 affect its use in signal-line protection?

With a typical junction capacitance of 170 pF at 0 V and 1 MHz, the BZG04-100TR3 introduces minimal loading on low-to-medium frequency signal paths (e.g., <1 MHz control lines), preserving signal integrity while providing effective clamping. This capacitance is significantly lower than alternatives like P6SMB100A (1000 pF), making the BZG04-100TR3 preferable for applications where bandwidth and rise-time preservation are critical alongside 100 V standoff protection.

BZG04-100TR3 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
BZG04
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
100V
Voltage - Breakdown (Min):
114V
Voltage - Clamping (Max) @ Ipp:
167V
Current - Peak Pulse (10/1000µs):
1.8A
Power - Peak Pulse:
300W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
170pF @ 1MHz
Operating Temperature:
-
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

BZG04-100TR3 FAQ

1.How can I place an order for BZG04-100TR3 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZG04-100TR3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZG04-100TR3 reliable?

The price and inventory of BZG04-100TR3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZG04-100TR3 is usually 5 days.

3.What payment methods are accepted for BZG04-100TR3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZG04-100TR3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZG04-100TR3?

BZG04-100TR3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZG04-100TR3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZG04-100TR3?

For technical support, including BZG04-100TR3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZG04-100TR3 requirements.

6.How does Aetrix verify that BZG04-100TR3 is sourced from the original manufacturer or authorized distributors?

All BZG04-100TR3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZG04-100TR3 meets industry standards.

7.What is the process for return or replacement of BZG04-100TR3?

All BZG04-100TR3 units undergo pre-shipment inspection (PSI). If there is an issue with BZG04-100TR3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZG04-100TR3 part is unused and in its original packaging.

Return procedure for BZG04-100TR3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZG04-100TR3 Tags

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