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Vishay General Semiconductor - Diodes Division BZG04-110TR

Part No.:
BZG04-110TR
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixBZG04-110TR.pdf
Description:
TVS DIODE 110VWM 185VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,313

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Product details

Overview

BZG04-110TR from Vishay Semiconductors is a glass-passivated, surface-mount Zener diode designed for high-energy transient voltage suppression in power supply and interface protection circuits. It features a 110 V standoff voltage, 124 V minimum breakdown voltage at 5 mA, 185 V clamping voltage at 1.6 A surge current, 300 W non-repetitive peak surge power rating, and DO-214AC (SMC) package with RoHS-compliant lead-free construction.

For engineers reviewing the BZG04-110TR datasheet, BZG04-110TR pinout, BZG04-110TR application, or BZG04-110TR equivalent, key selection criteria include clamping voltage margin relative to protected IC rails, thermal resistance under PCB layout constraints, surge current capability for IEC 61000-4-5 compliance, and junction capacitance impact on high-speed signal integrity.

Technical Context

The BZG04-110TR operates as a unidirectional voltage clamp in reverse-biased configuration, leveraging avalanche breakdown to divert transient energy away from sensitive downstream circuitry. Its fast response time (≤1 ps) ensures effective suppression of nanosecond-scale transients such as ESD and lightning-induced surges.

Thermal performance is defined by junction-to-lead resistance of 25 K/W and junction-to-ambient resistance ranging from 100 K/W (on Al₂O₃ ceramic) to 150 K/W (on epoxy-glass PCB), directly impacting sustained power handling and reliability under repeated surge events.

Key Specifications

ParameterValue and Actual Design Meaning
Standoff Voltage (VR)110 V - Maximum continuous reverse voltage before significant leakage; defines operating margin below clamping threshold
Breakdown Voltage (V(BR))124 V min @ 5 mA - Ensures reliable conduction onset during overvoltage events without premature triggering
Clamping Voltage (VCL)185 V @ 1.6 A - Peak voltage seen by protected circuit during 10/1000 µs surge; critical for IC survivability
Surge Power (PZSM)300 W - Non-repetitive energy absorption capacity for transient immunity per IEC 61000-4-5 Level 4
Junction Capacitance153 pF @ 0 V - Limits use in >10 MHz signal paths due to capacitive loading and bandwidth reduction
PackageDO-214AC (SMC) - Standardized SMD outline enabling automated placement and thermal pad compatibility

Pinout & Package

DO-214AC (SMC) package: molded plastic body with two coplanar J-bend leads; cathode indicated by band; typical weight 77 mg; recommended footprint per Vishay Fig. 1b on epoxy-glass PCB.

Pin/TerminalCircuit RoleDesign Meaning
AnodeCurrent entry point in forward bias; grounded or connected to lower potential rail in clamp configurationDefines reference node for clamping action; must be routed with low-inductance path to ground plane
CathodeCurrent exit point in forward bias; connected to protected line or signal traceCarries full surge current during clamping; requires thermal relief and copper pour for heat dissipation

Key Features

FeatureDesign Value
Glass passivated junctionEnables stable Zener characteristics and long-term reliability under humidity and thermal cycling stress
Fast response time ≤1 psProvides sub-nanosecond turn-on for effective suppression of ESD and fast-rising transients
300 W peak surge powerSupports IEC 61000-4-5 4 kV/2 Ω combination wave testing without degradation
Lead (Pb)-free & RoHS compliantMeets EU Directive 2002/95/EC requirements for environmentally restricted substances

Applications

Industrial Motor DrivesTelecom Power Supplies

Use Scenario: Protection of gate drivers and feedback sensing lines against switching transients in 3-phase inverters.

IC Role / Device Role / Timing Role: Transient voltage suppressor placed across isolated DC bus monitoring resistors and optocoupler inputs.

Use Value: Clamps induced spikes up to 185 V while maintaining <5 µA leakage at 110 V operating bus, preserving measurement accuracy.

Use Scenario: Input-stage surge protection on -48 V telecom rectifier outputs feeding backplane distribution.

IC Role / Device Role / Timing Role: Primary clamping device shunting IEC 61000-4-5 Level 4 surges before DC/DC converters.

Use Value: Absorbs 300 W peak surge energy without failure, enabling single-device compliance with GR-1089-CORE requirements.

Automotive Body Control ModulesIndustrial PLC Analog Inputs

Use Scenario: Load-dump and jump-start transient suppression on 12 V battery-fed microcontroller power rails.

IC Role / Device Role / Timing Role: Standoff-rated Zener clamp on LDO input, coordinated with TVS array for multi-level protection.

Use Value: Withstands 120 V load-dump pulses per ISO 7637-2 Pulse 5a while limiting voltage to 185 V at 1.6 A.

Use Scenario: Overvoltage safeguard for 4–20 mA current loop receivers exposed to field wiring faults.

IC Role / Device Role / Timing Role: Reverse-biased clamp across input op-amp terminals to prevent latch-up during cable ESD events.

Use Value: 153 pF junction capacitance avoids signal distortion in 1 kHz–10 kHz analog bandwidth applications.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ110AHigher clamping voltage (187 V vs. 185 V), same DO-214AA package, 600 W PPK ratingDesigned for higher-energy surges but exhibits greater voltage overshoot during fast transientsSelect when system-level surge test margin requires >300 W headroom and layout allows larger footprint
P6SMB110ASame clamping voltage (185 V), DO-214AA package, 600 W PPK, higher IR (1 µA vs. 5 µA)Lower leakage enables use in ultra-low-power standby circuits where BZG04-110TR's 5 µA may cause driftPrefer for battery-backed systems requiring sub-µA standby leakage; verify thermal derating on same PCB

Compared with SMBJ110A and P6SMB110A, the BZG04-110TR offers tighter clamping tolerance and lower leakage at 110 V standoff, making it optimal for precision power rail protection where voltage margin and quiescent current are critical design constraints.

Availability

BZG04-110TR is available at Aetrix Electronics and suitable for industrial motor drives, telecom power supplies, automotive body control modules, and industrial PLC analog inputs requiring stable component supply and consistent surge performance across production batches.

Supply support for BZG04-110TR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global manufacturer of discrete semiconductors and passive components, specializing in high-reliability devices for automotive, industrial, and computing markets.

The BZG04-Series was engineered specifically for robust transient voltage suppression in harsh environments, emphasizing stable Zener characteristics, high surge endurance, and RoHS-compliant packaging for long-lifecycle industrial deployments.

FAQ

What is the maximum clamping voltage of the BZG04-110TR under standard IEC 61000-4-5 test conditions?

The BZG04-110TR has a maximum clamping voltage of 185 V when subjected to a 10/1000 µs surge pulse at 1.6 A peak current, as specified in the Vishay BZG04-Series datasheet (Doc. #85594, Rev. 2.2). This value is measured at Tj = 25 °C and defines the upper voltage limit imposed on protected circuitry during standardized surge testing. The BZG04-110TR maintains this clamping performance consistently across its rated temperature range.

Does the BZG04-110TR meet RoHS and lead-free requirements?

Yes, the BZG04-110TR is a lead (Pb)-free component and complies with the EU RoHS Directive 2002/95/EC and WEEE Directive 2002/96/EC, as confirmed in the official Vishay BZG04-Series datasheet. All materials and plating processes used in the BZG04-110TR manufacturing meet the maximum concentration limits for restricted substances, including cadmium, mercury, hexavalent chromium, polybrominated biphenyls (PBB), and polybrominated diphenyl ethers (PBDE).

What is the thermal resistance from junction to ambient for the BZG04-110TR when mounted on an epoxy-glass PCB?

When mounted on an epoxy-glass hard tissue PCB per Vishay Figure 1b, the BZG04-110TR exhibits a junction-to-ambient thermal resistance (RthJA) of 125 K/W. This value assumes standard land pattern and copper area; actual RthJA will increase with smaller pads or reduced copper pour. For thermal design, the BZG04-110TR's junction-to-lead resistance remains fixed at 25 K/W regardless of board layout.

Can the BZG04-110TR be used in bidirectional transient protection configurations?

No, the BZG04-110TR is a unidirectional Zener diode intended for reverse-biased clamping only. It lacks symmetrical breakdown characteristics required for bidirectional protection. For AC or dual-polarity signal lines, a pair of BZG04-110TR devices in series opposition or a dedicated bidirectional TVS like SMAJ110A would be required. Using a single BZG04-110TR in forward bias provides only 1.2 V clamping, insufficient for most transient scenarios.

What is the typical junction capacitance of the BZG04-110TR and how does it affect high-frequency signal lines?

The BZG04-110TR has a typical junction capacitance of 153 pF measured at 0 V and 1 MHz, as stated in the Vishay BZG04-Series datasheet. This capacitance introduces signal attenuation and phase shift above ~1 MHz, making the BZG04-110TR unsuitable for protecting high-speed digital buses (e.g., USB 2.0, HDMI) or RF front-ends. For such applications, low-capacitance TVS devices (<5 pF) or specialized ESD arrays should be selected instead of the BZG04-110TR.

BZG04-110TR Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
BZG04
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
110V
Voltage - Breakdown (Min):
124V
Voltage - Clamping (Max) @ Ipp:
185V
Current - Peak Pulse (10/1000µs):
1.6A
Power - Peak Pulse:
300W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
153pF @ 1MHz
Operating Temperature:
-
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

BZG04-110TR FAQ

1.How can I place an order for BZG04-110TR through Aetrix?

Please submit a Request for Quotation (RFQ) for BZG04-110TR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZG04-110TR reliable?

The price and inventory of BZG04-110TR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZG04-110TR is usually 5 days.

3.What payment methods are accepted for BZG04-110TR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZG04-110TR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZG04-110TR?

BZG04-110TR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZG04-110TR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZG04-110TR?

For technical support, including BZG04-110TR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZG04-110TR requirements.

6.How does Aetrix verify that BZG04-110TR is sourced from the original manufacturer or authorized distributors?

All BZG04-110TR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZG04-110TR meets industry standards.

7.What is the process for return or replacement of BZG04-110TR?

All BZG04-110TR units undergo pre-shipment inspection (PSI). If there is an issue with BZG04-110TR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZG04-110TR part is unused and in its original packaging.

Return procedure for BZG04-110TR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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