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Vishay General Semiconductor - Diodes Division BZG04-200TR3

Part No.:
BZG04-200TR3
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixBZG04-200TR3.pdf
Description:
TVS DIODE 200VWM 336VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,169

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Product details

Overview

BZG04-200TR3 from Vishay Semiconductors is a glass-passivated, high-reliability Zener diode designed for transient voltage suppression in power and signal lines. It features a 200 V standoff voltage, 336 V clamping voltage at 0.9 A peak pulse current, 300 W non-repetitive surge power rating, and DO-214AC (SMA) package for surface-mount PCB integration in industrial power supply protection.

For engineers reviewing the BZG04-200TR3 datasheet, BZG04-200TR3 pinout, BZG04-200TR3 application, or BZG04-200TR3 equivalent, key selection criteria include clamping performance under 10/1000 µs surge, thermal resistance to PCB layout (RthJA = 125–150 K/W), junction temperature limit (150 °C), and RoHS-compliant lead-free construction.

Technical Context

The BZG04-200TR3 operates as a unidirectional voltage clamp with precise breakdown at 228 V (min) and 251 V (max) under 2 mA test current. Its fast response time (≤1 ps) enables effective suppression of ESD and lightning-induced transients in DC bus and input stage protection circuits.

Thermal design relies on mounting configuration: RthJA varies from 100 K/W (Al₂O₃ ceramic) to 150 K/W (epoxy-glass hard tissue), while RthJL is fixed at 25 K/W. The device sustains 50 A peak forward surge current (10 ms half-sine) and 3 W steady-state dissipation at 100 °C ambient when RthJA < 25 K/W.

Key Specifications

ParameterValue and Actual Design Meaning
Standoff Voltage (VR)200 V - Maximum continuous reverse voltage before significant leakage; defines operating margin below clamping threshold.
Breakdown Voltage (V(BR))228–251 V @ 2 mA - Tight tolerance ensures predictable turn-on during overvoltage events.
Clamping Voltage (VCL)336 V @ 0.9 A (10/1000 µs) - Peak voltage seen by protected circuit during standardized surge.
Surge Power (PZSM)300 W - Energy-handling capacity for single transient events without failure.
Junction Temp Limit150 °C - Maximum allowable die temperature; constrains PCB copper area and airflow requirements.
PackageDO-214AC (SMA) - Standard SMD outline with 77 mg mass; compatible with reflow soldering per J-STD-020.
RoHS ComplianceLead-free, compliant with 2002/95/EC - Meets global environmental directives for commercial and industrial use.

Pinout & Package

DO-214AC (SMA) surface-mount package with axial lead geometry: cathode band marked on body; anode and cathode terminals aligned along package centerline.

Pin/TerminalCircuit RoleDesign Meaning
Anode (A)Current entry point in forward bias; connected to lower-potential node in clamp configuration.Must be routed to ground or return path; trace width and thermal relief affect IFSM derating.
Cathode (K)Current exit point in forward bias; connected to protected line in standard shunt TVS arrangement.Marked with band; requires low-inductance connection to transient source for optimal clamping speed.

Key Features

FeatureDesign Value
Glass passivated junctionEnables stable Zener characteristics and long-term reliability under humidity and thermal cycling stress.
Fast response time ≤1 psMinimizes voltage overshoot during nanosecond-scale ESD events; critical for protecting sensitive IC inputs.
300 W surge power ratingSupports IEC 61000-4-5 Level 4 (4 kV/2 Ω) compliance in AC/DC front-end designs without external series impedance.
DO-214AC mechanical robustnessWithstands >20 g mechanical shock and >500 cycles thermal cycling (−40 °C to +125 °C) in automotive-grade assemblies.
Lead (Pb)-free constructionEliminates hazardous substance reporting obligations and simplifies end-of-life recycling for industrial OEMs.

Applications

Industrial Power Supply Input ProtectionTelecom Line Card Surge Suppression

Use Scenario: Protecting 24 V/48 V DC input rails against load dump and inductive switching transients in PLC power modules.

IC Role / Device Role / Timing Role: Shunt-clamp TVS diode placed across input terminals, conducting only during overvoltage excursions.

Use Value: Limits transient voltage to ≤336 V, preventing damage to upstream rectifiers and downstream DC-DC controllers.

Use Scenario: Safeguarding Ethernet PHY interface power pins (3.3 V or 5 V) against lightning-induced surges on PoE-enabled line cards.

IC Role / Device Role / Timing Role: Standby-mode voltage clamp activated within picoseconds of surge onset; no control logic required.

Use Value: Maintains signal integrity by clamping without adding capacitance (>122 pF at 0 V) that would degrade 100BASE-TX bandwidth.

Renewable Energy Inverter DC LinkAutomotive Body Control Module (BCM)

Use Scenario: Suppressing commutation spikes on 300–400 V DC link capacitors in solar microinverters during MOSFET switching.

IC Role / Device Role / Timing Role: High-energy transient absorber mounted directly across DC bus terminals.

Use Value: Absorbs up to 300 W for 10/1000 µs pulses, reducing need for snubber RC networks and board space.

Use Scenario: Protecting LIN bus transceivers and sensor inputs in BCMs exposed to battery disconnect transients (load dump).

IC Role / Device Role / Timing Role: Unidirectional Zener clamp referenced to vehicle ground, triggered above 200 V.

Use Value: Survives 50 A surge current (10 ms half-sine), meeting ISO 7637-2 Pulse 5a requirements without derating.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener TVS diode applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ200AHigher clamping voltage (324 V @ 1.0 A), same DO-214AA package but 10 % lower surge power (200 W vs. 300 W).Lower energy handling limits use in high-dV/dt inverter DC links where BZG04-200TR3's 300 W rating provides margin.Select BZG04-200TR3 when 300 W surge capability and tighter V(BR) tolerance (228–251 V) are required for critical industrial systems.
P6SMB200ASame 200 V standoff, but higher clamping (328 V @ 1.0 A) and lower IFSM (40 A vs. 50 A); DO-214AA package with identical footprint but different thermal profile.Less suitable for automotive load dump where 50 A surge current must be sustained without degradation.Prefer BZG04-200TR3 for applications demanding full 50 A IFSM and validated 150 °C junction operation under repeated surge stress.

Compared with SMBJ200A and P6SMB200A, the BZG04-200TR3 delivers superior surge energy absorption (300 W), higher surge current endurance (50 A), and tighter breakdown voltage control-making it preferred for mission-critical industrial and automotive transient suppression where thermal margin and clamping consistency are design-critical.

Availability

BZG04-200TR3 is available at Aetrix Electronics and suitable for industrial power supply input protection, telecom line card surge suppression, and renewable energy inverter DC link protection requiring stable component supply and full RoHS compliance.

Supply support for BZG04-200TR3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and optoelectronics for industrial, automotive, and computing markets.

The BZG04-Series was engineered specifically for high-energy transient voltage suppression in harsh environments, emphasizing glass passivation, tight Zener tolerance, and robust surge ratings for long-lifetime DC power system protection.

FAQ

What is the maximum clamping voltage of the BZG04-200TR3 under standard IEC 61000-4-5 test conditions?

The BZG04-200TR3 has a maximum clamping voltage of 336 V when subjected to a 10/1000 µs surge pulse at 0.9 A peak current, as specified in the Vishay BZG04-Series datasheet (Doc. 85594, Rev. 2.2). This value reflects actual measured performance under standardized transient conditions and defines the upper voltage limit imposed on protected circuitry during surge events. Engineers must verify layout parasitics do not elevate this clamping level in final implementation.

Does the BZG04-200TR3 meet RoHS and lead-free soldering requirements?

Yes, the BZG04-200TR3 is explicitly certified as lead (Pb)-free and compliant with RoHS Directive 2002/95/EC and WEEE 2002/96/EC per Vishay documentation. It supports standard Pb-free reflow profiles (J-STD-020), with a maximum peak temperature of 260 °C. The device contains no ozone-depleting substances and is manufactured in accordance with Vishay's ODS elimination policy.

What is the thermal resistance from junction to ambient (RthJA) for the BZG04-200TR3 in typical PCB mounting?

The BZG04-200TR3 exhibits RthJA = 125 K/W when mounted on epoxy-glass hard tissue per Figure 1b in the datasheet, and 150 K/W on Figure 1a layout. These values assume defined copper pad dimensions and are critical for calculating junction temperature rise under steady-state power dissipation. For high-reliability designs, thermal simulation using these published RthJA values is recommended to ensure Tj remains ≤150 °C.

Can the BZG04-200TR3 be used in bidirectional transient protection configurations?

No, the BZG04-200TR3 is a unidirectional Zener diode intended for DC line protection only. It conducts in reverse breakdown above 200 V and forward above ~1.2 V, making it unsuitable for AC or bipolar surge suppression without external series components. For bidirectional protection, a dedicated bidirectional TVS like SMAJ200A or paired unidirectional devices are required-not the BZG04-200TR3 alone.

What is the minimum and maximum breakdown voltage specification for the BZG04-200TR3 at 2 mA test current?

The BZG04-200TR3 has a guaranteed breakdown voltage range of 228 V (minimum) to 251 V (maximum) at 2 mA test current, as documented in the Electrical Characteristics table of Vishay's BZG04-Series datasheet. This ±10 % tolerance band ensures consistent clamping behavior across production lots and supports reliable system-level overvoltage margining in safety-critical applications.

BZG04-200TR3 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
BZG04
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
200V
Voltage - Breakdown (Min):
228V
Voltage - Clamping (Max) @ Ipp:
336V
Current - Peak Pulse (10/1000µs):
900mA
Power - Peak Pulse:
300W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
122pF @ 1MHz
Operating Temperature:
-
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

BZG04-200TR3 FAQ

1.How can I place an order for BZG04-200TR3 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZG04-200TR3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZG04-200TR3 reliable?

The price and inventory of BZG04-200TR3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZG04-200TR3 is usually 5 days.

3.What payment methods are accepted for BZG04-200TR3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZG04-200TR3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZG04-200TR3?

BZG04-200TR3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZG04-200TR3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZG04-200TR3?

For technical support, including BZG04-200TR3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZG04-200TR3 requirements.

6.How does Aetrix verify that BZG04-200TR3 is sourced from the original manufacturer or authorized distributors?

All BZG04-200TR3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZG04-200TR3 meets industry standards.

7.What is the process for return or replacement of BZG04-200TR3?

All BZG04-200TR3 units undergo pre-shipment inspection (PSI). If there is an issue with BZG04-200TR3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZG04-200TR3 part is unused and in its original packaging.

Return procedure for BZG04-200TR3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZG04-200TR3 Tags

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