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Vishay General Semiconductor - Diodes Division BZG04-75TR

Part No.:
BZG04-75TR
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixBZG04-75TR.pdf
Description:
TVS DIODE 75VWM 126VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,639

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Product details

Overview

BZG04-75TR from Vishay Semiconductors is a glass-passivated, surface-mount Zener diode designed for high-energy transient voltage suppression in power rails and signal lines. It features a nominal Zener voltage of 75 V, 300 W non-repetitive peak surge power (10/1000 µs), 5 µA maximum reverse leakage at 60 V, 126 V clamping voltage at 2.4 A peak pulse current, and DO-214AC (SMC) package for industrial-grade surge protection.

For engineers reviewing the BZG04-75TR datasheet, BZG04-75TR pinout, BZG04-75TR application, or BZG04-75TR equivalent, key selection criteria include standoff voltage tolerance, clamping ratio, thermal resistance to ambient (125 K/W on epoxy-glass hard tissue), surge current capability (50 A forward surge), and RoHS-compliant lead-free construction.

Technical Context

The BZG04-75TR operates as a unidirectional voltage clamp with precise breakdown at 75 V ±5 % (85 V min, 94 V max at 5 mA), enabling reliable overvoltage protection in DC power supplies and interface circuits. Its fast response time (≤1 ps) ensures effective suppression of ESD and lightning-induced transients before downstream components are stressed.

Thermal design relies on low junction-to-lead resistance (25 K/W) and configurable junction-to-ambient performance (100–150 K/W depending on PCB mounting), supporting stable operation up to 150 °C junction temperature under repetitive surge conditions.

Key Specifications

ParameterValue and Actual Design Meaning
Zener Voltage (VZ)75 V nominal, 85–94 V range at IZT = 5 mA - defines precise clamping threshold for 75-V rail protection
Clamping Voltage (VCL)126 V at IPP = 2.4 A (10/1000 µs) - determines maximum voltage seen by protected circuit during surge
Peak Surge Power300 W (10/1000 µs) - supports high-energy transient absorption without failure
Reverse Leakage (IR)5 µA max at VR = 60 V - ensures minimal standby power loss and signal integrity in high-impedance nodes
Junction Temp. Limit150 °C - enables operation in automotive engine compartments and industrial enclosures
PackageDO-214AC (SMC) - industry-standard SMD outline with 77 mg mass and proven thermal/mechanical reliability

Pinout & Package

DO-214AC (SMC) package: molded plastic body, cathode band marking, 2.54 mm lead spacing, 7.11 mm × 6.22 mm footprint, 2.39 mm height. Designed for reflow soldering per J-STD-020.

Pin/TerminalCircuit RoleDesign Meaning
AnodeForward conduction path / surge current sinkConnected to ground or low-impedance return; carries full surge current during clamping
CathodeZener reference node / voltage sensing inputConnected to protected line; sets clamping threshold relative to anode potential

Key Features

FeatureDesign Value
Glass-passivated junctionEnables stable Zener characteristics and long-term reliability under humidity and thermal cycling
Fast response time ≤1 psMinimizes voltage overshoot during nanosecond-scale ESD events (IEC 61000-4-2)
Lead (Pb)-free & RoHS compliantMeets EU Directive 2002/95/EC and WEEE 2002/96/EC for environmentally responsible manufacturing
High surge current rating50 A peak forward surge (10 ms half-sine) supports robust protection in AC/DC front-end stages

Applications

Industrial Motor DrivesTelecom Power Supplies

Use Scenario: Protection of gate drivers and feedback sensors against switching transients in 48-V and 72-V motor control inverters.

IC Role / Device Role / Timing Role: Unidirectional voltage clamp placed across DC bus or isolated gate supply rails.

Use Value: Limits transient overvoltage to ≤126 V, preventing MOSFET gate oxide rupture and op-amp input damage during IGBT turn-off.

Use Scenario: Input-stage surge suppression in -48 V telecom rectifier modules exposed to lightning-induced surges on distribution lines.

IC Role / Device Role / Timing Role: Primary clamping element in parallel with bulk capacitor, triggered before TVS diode array reaches breakdown.

Use Value: Absorbs 300 W peak energy (10/1000 µs) without degradation, maintaining system uptime during repeated surge events.

Automotive Body Control ModulesIndustrial PLC I/O Protection

Use Scenario: Load-dump and jump-start protection on 12-V battery-fed microcontroller power inputs in BCMs.

IC Role / Device Role / Timing Role: Standoff device rated for 75 V, clamping at 126 V during ISO 7637-2 Pulse 5a (load dump).

Use Value: Survives 120 V/350 ms load dump pulses while limiting MCU supply rail to safe operating range.

Use Scenario: Field-side transient protection on 24-V digital input channels of programmable logic controllers interfacing with solenoids and limit switches.

IC Role / Device Role / Timing Role: Zener-based crowbar element shunting induced spikes to common return before optocoupler input stage.

Use Value: 5 µA leakage at 60 V preserves input logic threshold margin; 126 V clamping prevents false triggering and latch-up.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener transient suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ75AHigher clamping voltage (123 V min at 2.4 A), same DO-214AA package, lower surge rating (600 W vs. 300 W)Designed for bidirectional use; lacks specified Zener tolerance and TKVZ dataSelect when bidirectional protection or higher surge margin is required; verify unidirectional biasing compatibility
P6SMB75ASame 75 V standoff, but 600 W peak surge (10/1000 µs), DO-214AA package, 1000 VRM ratingBroader industrial qualification; no specified glass passivation or 1-ps response claimPrefer for cost-sensitive, high-volume designs where ultrafast response is not critical

Compared with SMBJ75A and P6SMB75A, the BZG04-75TR offers tighter Zener voltage tolerance (±5 %), verified glass passivation for humidity resistance, and documented sub-picosecond response-making it preferred for precision-clamp applications in harsh environments where long-term parameter stability is essential.

Availability

BZG04-75TR is available at Aetrix Electronics and suitable for industrial motor drives, telecom power supplies, automotive body control modules, and PLC I/O protection requiring stable component supply and traceable sourcing.

Supply support for BZG04-75TR includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and optoelectronics for industrial, automotive, and computing markets.

The BZG04-Series was developed specifically for high-energy transient suppression in demanding power electronics, emphasizing tight Zener tolerance, surge survivability, and long-term stability under thermal stress.

FAQ

What is the Zener voltage tolerance of the BZG04-75TR?

The BZG04-75TR has a nominal Zener voltage of 75 V with a tolerance of ±5 %, meaning its breakdown voltage ranges from 85 V to 94 V at test current IZT = 5 mA. This tight tolerance ensures predictable clamping behavior in precision protection circuits and is confirmed in the Vishay BZG04-Series datasheet (Doc. #85594, Rev. 2.2).

Does the BZG04-75TR support bidirectional transient suppression?

No, the BZG04-75TR is a unidirectional Zener diode with anode and cathode terminals explicitly defined. It clamps only when the cathode is positive relative to the anode. For bidirectional protection, two BZG04-75TR devices must be connected in series opposition, or a dedicated bidirectional TVS like SMBJ75CA should be selected instead.

What is the maximum allowable junction temperature for continuous operation of the BZG04-75TR?

The BZG04-75TR has a maximum junction temperature (Tj) rating of 150 °C, validated under steady-state and pulsed thermal conditions. Derating is required above ambient temperatures of 50 °C when dissipating >1.25 W, based on RthJA = 125 K/W for epoxy-glass mounting per Figure 1b in the official datasheet.

How does the clamping voltage of the BZG04-75TR compare to its Zener voltage?

The BZG04-75TR clamps at 126 V when subjected to a 2.4 A peak pulse current (10/1000 µs waveform), which is 68 % higher than its nominal 75 V Zener voltage. This clamping ratio (VCL/VZ ≈ 1.68) reflects the dynamic impedance rise under surge conditions and is critical for determining protected circuit voltage margins.

Is the BZG04-75TR compatible with lead-free reflow soldering processes?

Yes, the BZG04-75TR is fully compatible with lead-free reflow soldering per J-STD-020. Its DO-214AC package and glass-passivated junction withstand peak temperatures up to 260 °C for 30 seconds. The device is also certified lead (Pb)-free and compliant with RoHS 2002/95/EC, as stated in Vishay Document #85594.

BZG04-75TR Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
BZG04
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
75V
Voltage - Breakdown (Min):
85V
Voltage - Clamping (Max) @ Ipp:
126V
Current - Peak Pulse (10/1000µs):
2.4A
Power - Peak Pulse:
300W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
260pF @ 1MHz
Operating Temperature:
-
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

BZG04-75TR FAQ

1.How can I place an order for BZG04-75TR through Aetrix?

Please submit a Request for Quotation (RFQ) for BZG04-75TR on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZG04-75TR reliable?

The price and inventory of BZG04-75TR are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZG04-75TR is usually 5 days.

3.What payment methods are accepted for BZG04-75TR?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZG04-75TR transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZG04-75TR?

BZG04-75TR orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZG04-75TR order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZG04-75TR?

For technical support, including BZG04-75TR datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZG04-75TR requirements.

6.How does Aetrix verify that BZG04-75TR is sourced from the original manufacturer or authorized distributors?

All BZG04-75TR products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZG04-75TR meets industry standards.

7.What is the process for return or replacement of BZG04-75TR?

All BZG04-75TR units undergo pre-shipment inspection (PSI). If there is an issue with BZG04-75TR, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZG04-75TR part is unused and in its original packaging.

Return procedure for BZG04-75TR:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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