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Vishay General Semiconductor - Diodes Division BZG04-8V2TR3

Part No.:
BZG04-8V2TR3
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixBZG04-8V2TR3.pdf
Description:
TVS DIODE 8.2VWM 14.8VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,990

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Product details

Overview

BZG04-8V2TR3 from Vishay Semiconductors is a glass-passivated Zener diode designed for transient voltage suppression in DC power rails and signal lines, with a nominal Zener voltage of 8.2 V, 300 W non-repetitive peak surge power rating, 14.8 V clamping voltage at 20.3 A surge current, and DO-214AC (SMA) package. It serves as a primary overvoltage protection device in automotive body electronics and industrial I/O modules.

For engineers reviewing the BZG04-8V2TR3 datasheet, BZG04-8V2TR3 pinout, BZG04-8V2TR3 application, or BZG04-8V2TR3 equivalent, key selection criteria include standoff voltage tolerance, clamping ratio under 10/1000 µs surge, thermal resistance to ambient on epoxy-glass PCB, and RoHS-compliant lead-free construction.

Technical Context

The BZG04-8V2TR3 operates as a unidirectional voltage clamp with precise breakdown at 9.4 V (min) to 10.0 V (max) at 50 mA test current, exhibiting ≤1 ps response time and 1200 pF junction capacitance at 0 V. Its thermal design relies on low RthJL (25 K/W) and mounting-dependent RthJA (100–150 K/W), enabling reliable operation up to 150 °C junction temperature.

It delivers 3 W steady-state power dissipation at 100 °C ambient when mounted with RthJA < 25 K/W, and withstands 50 A peak forward surge current (10 ms half-sine). The device meets RoHS 2002/95/EC and WEEE 2002/96/EC, with no ozone-depleting substances used in manufacturing.

Key Specifications

Parameter Value and Actual Design Meaning
Zener Voltage (VZ) 9.4 V min to 10.0 V max @ IZT = 50 mA - defines precise clamping threshold for 8.2 V standoff-rated protection
Clamping Voltage (VCL) 14.8 V @ IPP = 20.3 A (10/1000 µs) - determines maximum voltage seen by protected circuit during surge
Peak Surge Power (PZSM) 300 W - enables handling of high-energy transients without failure in automotive load-dump scenarios
Junction Capacitance (Cj) 1200 pF @ VR = 0 V, f = 1 MHz - impacts high-frequency signal integrity in data line protection
Thermal Resistance (RthJA) 100–150 K/W depending on PCB mount - dictates required copper area and heatsinking for continuous power handling
Surge Current (IFSM) 50 A (10 ms half-sine) - supports robustness against repetitive inrush or fault currents in power supply inputs

Pinout & Package

Package: DO-214AC (SMA), surface-mount, molded plastic case with axial leads trimmed and formed for PCB mounting; weight ≈ 77 mg.

Pin/Terminal Circuit Role Design Meaning
Anode (A) Current entry point during forward conduction Connected to lower-potential side of protected node; enables bidirectional clamping when paired with reverse diode
Cathode (K) Current exit point during reverse breakdown Connected to higher-potential rail (e.g., +12 V); conducts surge current to ground during overvoltage events

Key Features

Feature Design Value
Glass-passivated junction Ensures stable Zener voltage over lifetime and improved humidity resistance vs. epoxy-passivated alternatives
Fast response time ≤ 1 ps Enables effective suppression of nanosecond-scale ESD and lightning-induced transients before downstream IC damage
RoHS-compliant, lead-free Meets global environmental regulations without compromising solderability or thermal cycling reliability
High reliability qualification Validated for automotive-grade stress testing including temperature cycling, HAST, and surge endurance

Applications

Automotive Body Control Module Industrial PLC Digital Input

Use Scenario: Protecting microcontroller GPIOs and CAN transceiver power pins from battery load dump (ISO 7637-2 Pulse 5a).

IC Role / Device Role / Timing Role: Primary unidirectional TVS clamp placed between 12 V rail and ground, triggered within picoseconds of overvoltage onset.

Use Value: Limits rail voltage to ≤14.8 V during 300 W surges, preventing latch-up or permanent damage to 5 V logic interfaces.

Use Scenario: Safeguarding 24 V digital input circuits from field-wiring induced transients (IEC 61000-4-5 Level 3).

IC Role / Device Role / Timing Role: Standoff diode in series with optocoupler input, absorbing energy before reaching isolation barrier.

Use Value: Maintains signal integrity with 1200 pF capacitance while surviving repeated 20.3 A surges without parameter drift.

DC Power Supply Output Protection RS-485 Transceiver Bus Line

Use Scenario: Secondary overvoltage clamp on regulated 5 V or 3.3 V outputs to guard against regulator failure or feedback loop loss.

IC Role / Device Role / Timing Role: Shunt regulator operating in Zener mode only during fault conditions; zero quiescent current in normal operation.

Use Value: Provides fail-safe shutdown margin with 9.4–10.0 V breakdown tolerance, avoiding nuisance triggering during ripple or startup overshoot.

Use Scenario: Common-mode transient suppression on RS-485 differential bus lines exposed to motor drive noise or ESD.

IC Role / Device Role / Timing Role: Paired cathode-to-bus anode-to-ground configuration for bidirectional clamping across A/B lines.

Use Value: Delivers symmetrical 14.8 V clamping with matched VZ tolerance, preserving differential signaling integrity under surge stress.

Equivalent & Alternatives

The following parts are listed as comparable options for similar Zener-based transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ8.0A Higher clamping voltage (13.6 V @ 24.7 A), lower surge rating (600 W), SMA package same footprint Designed for higher-energy IEC 61000-4-5 surges; less precise VZ tolerance (±5 % vs. BZG04-8V2TR3's ±3.5 %) Select SMBJ8.0A when higher surge energy handling is prioritized over tight clamping voltage control
P6SMB8.2A Same VZ (8.2 V nominal), but 600 W PZSM, 13.6 V VCL @ 24.7 A, identical DO-214AC package Broader industrial qualification; slightly slower response (>1 ns) due to larger junction area Choose P6SMB8.2A where legacy design compatibility and higher surge margin outweigh sub-nanosecond speed requirements

Compared with SMBJ8.0A and P6SMB8.2A, the BZG04-8V2TR3 offers tighter Zener voltage tolerance and faster response-critical for protecting sensitive 3.3 V logic-while delivering sufficient 300 W surge capacity for most automotive and industrial use cases without requiring PCB layout changes.

Availability

BZG04-8V2TR3 is available at Aetrix Electronics and suitable for automotive body electronics, industrial PLC I/O protection, and DC power supply output safeguarding requiring stable component supply, consistent parametric performance, and full traceability across production batches.

Supply support for BZG04-8V2TR3 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay Semiconductors is a global leader in discrete semiconductors, specializing in high-reliability passive and active components for automotive, industrial, and computing markets.

The BZG04-Series was engineered specifically for high-energy transient suppression in harsh environments, emphasizing precision Zener voltage, fast response, and robust surge survivability in compact surface-mount packages.

FAQ

What is the exact Zener voltage range for BZG04-8V2TR3 at 50 mA test current?

The BZG04-8V2TR3 has a guaranteed Zener voltage range of 9.4 V (minimum) to 10.0 V (maximum) when tested at IZT = 50 mA and Tamb = 25 °C. This corresponds to a ±3.5 % tolerance around the 8.2 V standoff rating and ensures predictable clamping behavior in overvoltage protection circuits.

Does BZG04-8V2TR3 support bidirectional transient suppression?

No, BZG04-8V2TR3 is a unidirectional Zener diode. For bidirectional protection, two BZG04-8V2TR3 devices must be connected in series opposition (anode-to-anode), or a dedicated bidirectional TVS like SMAJ8.0CA should be selected. Its datasheet specifies only reverse breakdown and forward conduction characteristics.

What is the maximum allowable junction temperature for continuous operation of BZG04-8V2TR3?

The absolute maximum junction temperature for BZG04-8V2TR3 is 150 °C. Continuous operation must ensure that power dissipation and PCB thermal design keep Tj below this limit - for example, at 100 °C ambient with RthJA < 25 K/W, the device supports up to 3 W steady-state dissipation.

How does the clamping voltage of BZG04-8V2TR3 compare to its Zener voltage?

The clamping voltage of BZG04-8V2TR3 is 14.8 V at 20.3 A (10/1000 µs pulse), which is ~55 % higher than its minimum Zener voltage (9.4 V). This clamping ratio reflects the dynamic impedance rise under high-current surge conditions and defines the upper voltage bound seen by protected circuitry.

Is BZG04-8V2TR3 compatible with lead-free reflow soldering processes?

Yes, BZG04-8V2TR3 is rated for lead-free reflow soldering per J-STD-020. Its DO-214AC package and glass-passivated junction withstand peak temperatures up to 260 °C for 30 seconds, and it complies with RoHS 2002/95/EC and WEEE 2002/96/EC directives.

BZG04-8V2TR3 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
BZG04
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
8.2V
Voltage - Breakdown (Min):
9.4V
Voltage - Clamping (Max) @ Ipp:
14.8V
Current - Peak Pulse (10/1000µs):
20.3A
Power - Peak Pulse:
300W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
1200pF @ 1MHz
Operating Temperature:
-
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

BZG04-8V2TR3 FAQ

1.How can I place an order for BZG04-8V2TR3 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZG04-8V2TR3 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZG04-8V2TR3 reliable?

The price and inventory of BZG04-8V2TR3 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZG04-8V2TR3 is usually 5 days.

3.What payment methods are accepted for BZG04-8V2TR3?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZG04-8V2TR3 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZG04-8V2TR3?

BZG04-8V2TR3 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZG04-8V2TR3 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZG04-8V2TR3?

For technical support, including BZG04-8V2TR3 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZG04-8V2TR3 requirements.

6.How does Aetrix verify that BZG04-8V2TR3 is sourced from the original manufacturer or authorized distributors?

All BZG04-8V2TR3 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZG04-8V2TR3 meets industry standards.

7.What is the process for return or replacement of BZG04-8V2TR3?

All BZG04-8V2TR3 units undergo pre-shipment inspection (PSI). If there is an issue with BZG04-8V2TR3, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZG04-8V2TR3 part is unused and in its original packaging.

Return procedure for BZG04-8V2TR3:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZG04-8V2TR3 Tags

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