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Vishay General Semiconductor - Diodes Division BZW04-110B-E3/54

Part No.:
BZW04-110B-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-110B-E3/54.pdf
Description:
TVS DIODE 111VWM 179VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,092

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Product details

Overview

BZW04-110B-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal or power lines. It features a 111 V standoff voltage (VWM), 124–137 V breakdown range (VBR at 1 mA), 179 V maximum clamping voltage (VC) at 2.2 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect MOSFETs, sensor interfaces, and industrial control inputs against inductive switching surges.

For engineers reviewing the BZW04-110B-E3/54 datasheet, BZW04-110B-E3/54 pinout, BZW04-110B-E3/54 application, or BZW04-110B-E3/54 equivalent, this device serves as a RoHS-compliant, AEC-Q101-qualified bidirectional TVS for robust overvoltage protection in automotive body electronics, industrial PLC I/O modules, and telecom line interface circuits where low leakage (<1 μA at VWM) and stable temperature coefficient (0.107 %/°C) are critical.

Technical Context

This bidirectional TVS operates symmetrically in both polarities, with identical breakdown and clamping characteristics in forward and reverse directions. Its glass-passivated junction ensures stable leakage performance and fast response time (<1 ns), while the DO-41 package supports manual or automated through-hole assembly with JESD22-B106-compliant soldering (275 °C max, 10 s).

The device delivers 400 W peak pulse power handling per 10/1000 μs waveform at TA = 25 °C, derating linearly above 25 °C per Fig. 2, and maintains operation across -55 °C to +175 °C junction temperature range. Its 0.107 %/°C VBR temperature coefficient ensures predictable clamping behavior under thermal stress in engine bay or industrial ambient environments.

Key Specifications

Parameter Value and Actual Design Meaning
VWM111 V - Maximum continuous reverse working voltage before conduction begins; defines safe operating margin below clamping threshold.
VBR (min/max)124 V / 137 V at 1 mA - Verified breakdown range ensures reliable turn-on during transient events without premature conduction.
VC @ IPPM179 V at 2.2 A - Clamping voltage limits downstream circuit stress during 10/1000 μs surge; enables protection of 150 V-rated components.
IPPM2.2 A - Peak pulse current capability derived from 400 W rating and VC; validates surge handling per IEC 61000-4-5 Level 3.
ID @ VWM<1 μA - Ultra-low reverse leakage preserves signal integrity and minimizes standby power loss in high-impedance sensor paths.
TJ max.+175 °C - High junction temperature rating supports use in under-hood automotive and industrial motor drive environments.
PackageDO-41 (DO-204AL) - Standard through-hole package with 0.205" body diameter and axial leads; compatible with legacy PCB layouts and wave soldering.

Pinout & Package

DO-41 (DO-204AL) package: axial-leaded, molded epoxy case meeting UL 94 V-0 flammability rating; matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards. Bidirectional construction means no polarity marking - both terminals are functionally identical.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical)Transient conduction pathIdentical bidirectional clamping behavior - either terminal may connect to protected line or ground; no orientation dependency in layout.
Leads (anode & cathode)PCB interconnect interface0.034" ±0.003" diameter tinned copper leads; support 275 °C solder dip (10 s) and mechanical strain relief per MIL-STD-202.

Key Features

Feature Design Value
Glass-passivated junctionEnables stable VBR tolerance and sub-1 μA leakage at VWM, critical for precision analog front-ends and battery-powered sensors.
400 W peak pulse power (10/1000 μs)Validates compliance with IEC 61000-4-5 surge immunity requirements for industrial equipment and automotive ECUs.
AEC-Q101 qualificationConfirms reliability for automotive applications including body control modules, lighting drivers, and infotainment power rails.
Low incremental surge resistanceMinimizes VC overshoot during fast-rising transients (e.g., ISO 7637-2 pulse 1/2a), improving protection margin for sensitive ICs.
RoHS-compliant E3 suffixMeets JESD201 Class 1A whisker resistance, ensuring long-term reliability in high-vibration environments like transportation systems.

Applications

Automotive Body Control Module (BCM) Industrial PLC Digital Input Module

Use Scenario: Protecting microcontroller GPIOs and CAN transceiver power rails from load dump and inductive kickback in door lock actuators and mirror controls.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed between 12 V supply rail and chassis ground to shunt transients exceeding 111 V.

Use Value: Prevents latch-up or permanent damage to 5 V logic-level peripherals by limiting surge voltage to ≤179 V during 100 V/50 ms load dump events.

Use Scenario: Safeguarding 24 V DC digital input channels from field-wiring induced surges in factory automation cabinets.

IC Role / Device Role / Timing Role: Standoff protector mounted across input optocoupler terminals to clamp transients before signal conditioning circuitry.

Use Value: Maintains <1 μA leakage at 24 V nominal, avoiding false triggering while delivering 2.2 A surge current capacity per channel.

Telecom Line Interface Card Consumer Appliance Motor Drive Board

Use Scenario: Shielding RS-485 transceivers and Ethernet PHY power supplies from lightning-induced surges on outdoor cabling.

IC Role / Device Role / Timing Role: Secondary-level TVS deployed after gas discharge tube (GDT) primary protection to refine clamping voltage on data line power rails.

Use Value: Achieves 179 V clamping at 2.2 A with 0.107 %/°C VBR stability, enabling predictable coordination with upstream GDT let-through voltage.

Use Scenario: Suppressing commutation spikes from brushed DC motors in washing machine control boards.

IC Role / Device Role / Timing Role: Across-motor terminals to clamp back-EMF spikes during PWM switching, protecting H-bridge MOSFETs and gate drivers.

Use Value: Withstands repetitive 400 W pulses at 0.01 % duty cycle, preventing cumulative thermal degradation during continuous motor operation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ110CADO-214AA package (SMB), 110 V VWM, 179 V VC @ 2.2 A, same 400 W rating but surface-mount only.Requires PCB redesign for SMT placement; lacks through-hole mechanical robustness for high-vibration environments.Select when board space is constrained and wave-solder compatibility is not required.
P6KE110CADO-15 package, 110 V VWM, 187 V VC @ 2.1 A, 600 W rating but higher clamping voltage and larger footprint.Higher VC reduces protection margin for 150 V-rated components; lower surge current density than BZW04 series.Choose only if legacy DO-15 footprint reuse is mandatory and 8 V higher clamping is acceptable.

Compared with SMBJ110CA and P6KE110CA, the BZW04-110B-E3/54 offers optimal balance of through-hole reliability, precise 179 V clamping, and AEC-Q101 qualification - making it preferred for automotive and industrial designs requiring proven mechanical durability and thermal stability.

Availability

BZW04-110B-E3/54 is available at Aetrix Electronics and suitable for automotive body electronics, industrial programmable logic controller (PLC) input protection, and telecom line interface applications requiring stable component supply, long-lifecycle availability, and traceable sourcing.

Supply support for BZW04-110B-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power efficiency, and automotive-grade qualification.

The BZW04 series belongs to Vishay's TRANSZORB® TVS family, engineered specifically for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom infrastructure where AEC-Q101 compliance and stable clamping performance are mandatory.

FAQ

What is the polarity configuration of BZW04-110B-E3/54?

The BZW04-110B-E3/54 is a bidirectional TVS diode, meaning it provides symmetrical clamping in both forward and reverse directions. Unlike unidirectional variants (e.g., BZW04-110-E3/54), it has no cathode marking and functions identically regardless of lead orientation - ideal for AC-coupled or floating signal line protection where polarity is undefined.

Does BZW04-110B-E3/54 meet automotive reliability standards?

Yes, BZW04-110B-E3/54 carries the HE3 suffix variant for AEC-Q101 qualification, and the E3/54 part is RoHS-compliant with JESD201 Class 1A whisker resistance. While the base E3/54 part is commercial-grade, its construction, glass passivation, and 175 °C TJ max align with automotive under-hood thermal requirements when applied per Vishay's derating guidelines.

What is the maximum clamping voltage of BZW04-110B-E3/54 under surge conditions?

The BZW04-110B-E3/54 has a maximum clamping voltage (VC) of 179 V at 2.2 A peak pulse current (IPPM) with a 10/1000 μs waveform. This value is guaranteed across the full operating temperature range and forms the basis for downstream component voltage margining in protected circuits.

Can BZW04-110B-E3/54 be used in place of unidirectional TVS diodes?

No - BZW04-110B-E3/54 is strictly bidirectional and must not replace unidirectional types (e.g., BZW04-110-E3/54) in DC-biased circuits where forward conduction would cause short-circuit failure. Its symmetrical behavior suits AC lines, differential pairs, or floating rails, but not single-polarity power rail protection without additional blocking diodes.

What packaging format does BZW04-110B-E3/54 ship in?

BZW04-110B-E3/54 ships in 13" diameter paper tape and reel format (package code 54), with 550 units per reel. The axial DO-41 leads are matte tin-plated and qualified per J-STD-002 and JESD22-B102 for reliable solder wetting in both manual and automated through-hole assembly processes.

BZW04-110B-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
111V
Voltage - Breakdown (Min):
124V
Voltage - Clamping (Max) @ Ipp:
179V
Current - Peak Pulse (10/1000µs):
2.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-110B-E3/54 FAQ

1.How can I place an order for BZW04-110B-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-110B-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-110B-E3/54 reliable?

The price and inventory of BZW04-110B-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-110B-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-110B-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-110B-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-110B-E3/54?

BZW04-110B-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-110B-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-110B-E3/54?

For technical support, including BZW04-110B-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-110B-E3/54 requirements.

6.How does Aetrix verify that BZW04-110B-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-110B-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-110B-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-110B-E3/54?

All BZW04-110B-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-110B-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-110B-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-110B-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-110B-E3/54 Tags

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