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Vishay General Semiconductor - Diodes Division BZW04-110-E3/54

Part No.:
BZW04-110-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-110-E3/54.pdf
Description:
TVS DIODE 111VWM 179VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,843

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Product details

Overview

BZW04-110-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 111 V standoff voltage (VWM), 124–137 V breakdown range (VBR at 1 mA), 179 V maximum clamping voltage (VC) at 2.2 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - deployed in automotive sensor interfaces and industrial I/O protection.

For engineers reviewing the BZW04-110-E3/54 datasheet, BZW04-110-E3/54 pinout, BZW04-110-E3/54 application, or BZW04-110-E3/54 equivalent, this device serves as a RoHS-compliant, AEC-Q101-qualified transient suppressor for bidirectional AC-coupled lines, DC bus rails, and low-capacitance analog front-ends where fast response (<1 ns), low leakage (<1 μA at VWM), and stable temperature coefficient (0.107 %/°C) are critical.

Technical Context

This bidirectional TVS operates symmetrically in both polarities, delivering identical clamping behavior during positive and negative transients. Its glass-passivated junction ensures stable leakage and low incremental surge resistance, while the DO-41 package supports manual and automated through-hole assembly with J-STD-002 solderability.

The device sustains 400 W peak pulse power under 10/1000 μs waveform at TA = 25 °C and derates linearly above 25 °C per Fig. 2, with maximum junction temperature of 175 °C and storage range from –55 °C to +175 °C. It meets UL 94 V-0 flammability and JESD201 Class 1A whisker resistance requirements.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 111 V - Maximum continuous reverse operating voltage before conduction begins; defines safe working margin for 100 V nominal DC or AC RMS lines.
VBR (min/max) 124 V / 137 V at 1 mA - Verified breakdown threshold range ensuring consistent turn-on across production lots and temperature.
VC @ IPPM 179 V at 2.2 A - Clamped voltage during 10/1000 μs surge; limits downstream IC stress to <180 V under worst-case 400 W transient.
IPPM 2.2 A - Peak pulse current capability under standard 10/1000 μs waveform; enables protection against IEC 61000-4-5 Level 3 surges.
PPPM 400 W - Peak pulse power handling capacity; supports repetitive surge events at 0.01 % duty cycle without thermal runaway.
TJ max 175 °C - Maximum junction temperature; allows operation in under-hood automotive or high-ambient industrial environments.
Leakage @ VWM <1 μA - Ultra-low reverse leakage preserves signal integrity in high-impedance sensor bias networks and precision references.

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with axial leads; no polarity marking for bidirectional configuration - both terminals are functionally identical and interchangeable in circuit layout.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Transient conduction path Both terminals conduct identically during positive or negative overvoltage events; no cathode band marking required.
Lead 1 / Lead 2 PCB interconnect interface Matte tin-plated, solderable per J-STD-002; supports wave/solder dip up to 275 °C for 10 s.

Key Features

Feature Design Value
Glass passivated chip junction Ensures stable VBR tolerance and <1 μA leakage at VWM, critical for long-term reliability in harsh environments.
400 W peak pulse power (10/1000 μs) Withstands repeated lightning-induced surges on industrial fieldbus lines without degradation or parametric shift.
AEC-Q101 qualified (E3/54 variant) Validated for automotive applications including body control modules and sensor hubs requiring zero-failure reliability.
UL 94 V-0 molding compound Prevents flame propagation in enclosed enclosures - mandatory for industrial safety-certified equipment.
Low temperature coefficient (0.107 %/°C) Minimizes VBR drift across –55 °C to +175 °C, enabling stable clamping in wide-temperature automotive deployments.

Applications

Automotive Sensor Protection Industrial PLC Analog Input

Use Scenario: Protecting CAN/LIN bus transceivers and MEMS pressure sensors from load-dump and ESD events in engine control units.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed across differential signal pair or supply rail to shunt transients before IC input stages.

Use Value: Limits induced voltage to ≤179 V during 10/1000 μs surges, preventing latch-up or gate oxide damage in 5 V/12 V automotive ICs.

Use Scenario: Safeguarding 4–20 mA current-loop inputs and ±10 V analog acquisition channels in programmable logic controllers.

IC Role / Device Role / Timing Role: Primary overvoltage clamp at terminal block entry point, upstream of precision op-amps and ADC front-ends.

Use Value: Maintains signal fidelity with <1 μA leakage at 111 V standoff, avoiding offset errors in 16-bit measurement systems.

Telecom Line Interface Consumer Appliance Power Supply

Use Scenario: Shielding Ethernet PHY magnetics and DSL line drivers from induced surges on outdoor telecom drops.

IC Role / Device Role / Timing Role: Secondary protection stage after gas discharge tube (GDT), providing fast-response clamping for residual transients.

Use Value: Responds in <1 ns to limit let-through energy below IEC 61000-4-5 Class 3 thresholds, preserving PHY IC lifetime.

Use Scenario: Suppressing switching noise and line surges on AC mains input of smart home appliances (e.g., washing machines, HVAC).

IC Role / Device Role / Timing Role: Across-line (L–N) or line-to-ground (L–PE/N–PE) transient suppressor in primary-side EMI filter stage.

Use Value: Handles 400 W pulses without failure, meeting UL 1449 Type 2 SPD requirements for residential appliance safety certification.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ110CA DO-214AA (SMB) package; 110 V VWM, 122–135 V VBR, 187 V VC @ 2.1 A; 600 W PPPM. Surface-mount only; higher clamping voltage and larger footprint; better suited for PCB space-constrained designs with higher surge budgets. Select SMBJ110CA when SMT assembly is required and board layout cannot accommodate axial DO-41 leads.
P6KE110CA DO-15 package; same VWM/VBR specs but lower PPPM (600 W), higher VC (193 V @ 2.1 A); not AEC-Q101 qualified. General-purpose industrial use only; lacks automotive qualification and tighter leakage spec (<5 μA vs. <1 μA). Choose P6KE110CA for cost-sensitive non-automotive applications where AEC-Q101 and ultra-low leakage are not mandated.

Compared with SMBJ110CA and P6KE110CA, BZW04-110-E3/54 offers superior leakage performance (<1 μA), AEC-Q101 qualification, and axial through-hole compatibility - making it the preferred choice for automotive-grade, high-reliability, and legacy through-hole production environments.

Availability

BZW04-110-E3/54 is available at Aetrix Electronics and suitable for automotive electronics, industrial control systems, and telecom infrastructure requiring stable component supply, full traceability, and long-term lifecycle support.

Supply support for BZW04-110-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for demanding industrial and automotive applications.

The BZW04 series is part of Vishay's TRANSZORB® TVS platform, engineered specifically for bidirectional transient suppression in harsh environments where stability, low leakage, and AEC-Q101 compliance are mandatory.

FAQ

What is the polarity configuration of BZW04-110-E3/54?

BZW04-110-E3/54 is a bidirectional TVS diode with symmetrical conduction characteristics in both directions. It has no cathode marking and functions identically regardless of terminal orientation - ideal for AC-coupled or floating signal line protection where polarity reversal may occur.

Is BZW04-110-E3/54 qualified for automotive applications?

Yes, BZW04-110-E3/54 is AEC-Q101 qualified, as confirmed by Vishay's documentation (Document Number 88316, Note on page 4). This qualification validates its reliability for under-hood and chassis-mounted automotive systems, including engine control, ADAS sensors, and body electronics.

What is the maximum clamping voltage of BZW04-110-E3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04-110-E3/54 is 179 V at 2.2 A peak pulse current with a 10/1000 μs waveform. This value is guaranteed across production lots and represents the upper limit of voltage imposed on protected circuitry during standardized surge events.

Does BZW04-110-E3/54 meet RoHS and lead-free requirements?

Yes, the "E3" suffix in BZW04-110-E3/54 indicates full RoHS compliance per EU Directive 2011/65/EU. The matte tin-plated leads are lead-free and certified to JESD201 Class 1A whisker resistance, supporting reliable solder joint formation in modern assembly processes.

How does the temperature coefficient affect BZW04-110-E3/54's performance?

BZW04-110-E3/54 has a maximum temperature coefficient of 0.107 %/°C for VBR. This means its breakdown voltage increases by ≤0.107 % per degree Celsius rise in junction temperature - ensuring predictable clamping behavior from –55 °C to +175 °C without significant derating in high-temp applications.

BZW04-110-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
111V
Voltage - Breakdown (Min):
124V
Voltage - Clamping (Max) @ Ipp:
179V
Current - Peak Pulse (10/1000µs):
2.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-110-E3/54 FAQ

1.How can I place an order for BZW04-110-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-110-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-110-E3/54 reliable?

The price and inventory of BZW04-110-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-110-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-110-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-110-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-110-E3/54?

BZW04-110-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-110-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-110-E3/54?

For technical support, including BZW04-110-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-110-E3/54 requirements.

6.How does Aetrix verify that BZW04-110-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-110-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-110-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-110-E3/54?

All BZW04-110-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-110-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-110-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-110-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-110-E3/54 Tags

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