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Vishay General Semiconductor - Diodes Division BZW04-11-E3/54

Part No.:
BZW04-11-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-11-E3/54.pdf
Description:
TVS DIODE 11.1VWM 18.2VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,619

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Product details

Overview

BZW04-11-E3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of sensitive electronics. It features a 11.1 V standoff voltage (VWM), 12.4–13.7 V breakdown voltage (VBR) at 1 mA, and clamps transients to ≤18.2 V at 22 A peak pulse current (IPPM), enabling reliable protection of power rails and signal lines in industrial control systems.

For engineers reviewing the BZW04-11-E3/54 datasheet, BZW04-11-E3/54 pinout, BZW04-11-E3/54 application, or BZW04-11-E3/54 equivalent, this device is evaluated for surge immunity in 12 V DC power distribution, automotive body electronics, and I/O interface protection where fast response (<1 ns), 400 W peak pulse power (10/1000 µs), and AEC-Q101 qualification are critical selection criteria.

Technical Context

This unidirectional TVS diode operates as a voltage-clamping device across DC supply lines or signal paths, activating when transient voltage exceeds its breakdown threshold. Its glass-passivated junction ensures stable leakage performance (≤1.0 µA at VWM) and low incremental surge resistance, supporting repeatable clamping under repetitive 0.01% duty cycle surges.

The device complies with ANSI/IEEE C62.35 standards for transient suppression and is rated for operation from –55 °C to +175 °C junction temperature. Its 10/1000 µs waveform capability delivers 400 W peak pulse power dissipation, with thermal derating applied above 25 °C ambient per Figure 2 of the datasheet.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Stand-off Voltage) 11.1 V - Maximum continuous reverse operating voltage before conduction begins; defines safe DC operating margin.
VBR (Breakdown Voltage) 12.4–13.7 V at 1 mA - Voltage at which device enters avalanche conduction; ensures precise turn-on for targeted protection.
VC (Clamping Voltage) ≤18.2 V at 22 A IPPM - Peak voltage seen by protected circuit during surge; limits stress on downstream ICs.
PPPM (Peak Pulse Power) 400 W (10/1000 µs) - Sustained transient energy handling capacity without failure; validated per REA-defined waveform.
IPPM (Peak Pulse Current) 22 A - Maximum non-repetitive surge current the device safely clamps; determines survivability against lightning or ESD events.
TJmax +175 °C - Maximum junction temperature rating; supports high-temperature environments including under-hood automotive use.
Leakage Current (ID) ≤1.0 µA at VWM - Minimal standby power loss and signal integrity impact in always-on circuits.

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with axial leads. Cathode indicated by color band; anode is unmarked end. Leads are matte tin-plated, solderable per J-STD-002 and JESD22-B102, rated for 275 °C dip soldering (10 s max).

Pin/Terminal Circuit Role Design Meaning
Anode (unbanded end) Current entry point in forward bias; connected to lower-potential side of protected line Enables standard cathode-to-rail placement for unidirectional clamping; polarity must match system ground reference.
Cathode (banded end) Current exit point in forward bias; connected to higher-potential side (e.g., VCC rail) Defines clamping direction: conducts only when cathode voltage exceeds anode by ≥VBR, protecting against positive transients.

Key Features

Feature Design Value
Glass-passivated junction Ensures stable VBR tolerance and low leakage over lifetime and temperature cycling.
400 W peak pulse power (10/1000 µs) Supports IEC 61000-4-5 Level 4 surge immunity (4 kV line-to-earth) in compact DO-41 form factor.
AEC-Q101 qualified Validated for automotive applications including body control modules and sensor interfaces requiring reliability under thermal shock and vibration.
Low incremental surge resistance Minimizes voltage overshoot during fast-rising transients (e.g., inductive switch-off), improving clamping fidelity.
UL 94 V-0 molding compound Meets flammability safety requirements for enclosed industrial and transportation equipment.

Applications

Automotive Body Control Module Industrial PLC Digital Input Protection

Use Scenario: Protecting 12 V supply inputs of BCM microcontrollers and CAN transceivers from load-dump and jump-start transients.

IC Role / Device Role: Unidirectional clamping TVS placed between VBAT and ground, shunting surges before they reach LDO regulators.

Use Value: Clamps 12 V rail to ≤18.2 V during 22 A transients, preventing brownout or latch-up in 3.3 V logic domains.

Use Scenario: Safeguarding 24 V digital input channels of programmable logic controllers against field-wiring induced surges.

IC Role / Device Role: Front-end transient suppressor on optocoupler input side, absorbing energy from inductive sensor switching.

Use Value: Limits voltage seen by series resistor and opto-LED to <18.2 V, preserving long-term LED forward voltage stability and isolation integrity.

Consumer Appliance Motor Drive Board Telecom Power Supply Input Stage

Use Scenario: Shielding MCU I/O and gate drivers on washing machine motor control boards from commutation spikes.

IC Role / Device Role: Localized TVS on 12 V auxiliary rail feeding H-bridge logic, placed adjacent to connector entry points.

Use Value: Responds in <1 ns to 100 V/µs transients, preventing false triggering or latch-up in half-bridge gate drivers.

Use Scenario: Secondary-side overvoltage protection on 48 V telecom rectifier outputs feeding base station backplane supplies.

IC Role / Device Role: Standby clamping device across bulk capacitor, activated only during abnormal line surges or regulator fault conditions.

Use Value: Withstands 400 W pulses without degradation, maintaining system uptime during grid-coupled transient events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ11A DO-214AA package; 11 V VWM, 12.2–13.5 V VBR, 100 W PPPM, 9.2 A IPPM Lower power rating; suited for PCB space-constrained designs where 400 W is not required. Select SMBJ11A when footprint size is prioritized over surge energy handling and board layout allows surface-mount assembly.
P6KE11A DO-15 package; 11 V VWM, 12.2–13.5 V VBR, 600 W PPPM, 32.3 A IPPM Higher peak power and current rating; larger package with longer lead length affecting high-frequency impedance. Choose P6KE11A when system-level surge testing requires >400 W margin or legacy DO-15 footprint compatibility is mandatory.

Compared with BZW04-11-E3/54, SMBJ11A offers smaller size but sacrifices 75% peak power handling, while P6KE11A provides greater surge margin at the cost of larger DO-15 footprint and higher parasitic inductance-making BZW04-11-E3/54 the optimal balance of 400 W capability, DO-41 manufacturability, and AEC-Q101 compliance.

Availability

BZW04-11-E3/54 is available at Aetrix Electronics and suitable for automotive body electronics, industrial PLC I/O protection, and telecom power supply designs requiring stable component supply, RoHS-compliant sourcing, and AEC-Q101 validation.

Supply support for BZW04-11-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for automotive, industrial, and computing markets.

The BZW04 series is part of Vishay's TRANSZORB® TVS platform, engineered specifically for high-energy transient suppression in harsh environments where AEC-Q101 qualification and stable clamping performance are mandatory.

FAQ

What is the maximum clamping voltage of the BZW04-11-E3/54 under surge conditions?

The BZW04-11-E3/54 has a maximum clamping voltage (VC) of 18.2 V when subjected to its rated 22 A peak pulse current (IPPM) using the standard 10/1000 µs waveform. This value is guaranteed across the full operating temperature range and ensures protected circuits remain below critical overvoltage thresholds during transient events.

Is the BZW04-11-E3/54 suitable for automotive applications?

Yes, the BZW04-11-E3/54 is AEC-Q101 qualified and rated for junction temperatures up to +175 °C, making it suitable for under-hood and body electronics applications. Its glass-passivated junction and robust DO-41 construction ensure reliability in automotive environments subject to thermal cycling, vibration, and electrical transients.

What does the "E3/54" suffix indicate in BZW04-11-E3/54?

The "E3" denotes RoHS-compliant, commercial-grade packaging with JESD201 Class 1A whisker resistance; "/54" specifies the preferred package code for 13-inch paper tape and reel delivery containing 550 units. This ordering format ensures traceable, standardized logistics for automated assembly lines.

How does the BZW04-11-E3/54 differ from bidirectional variants like BZW04-11B?

The BZW04-11-E3/54 is unidirectional, with a cathode band indicating polarity and optimized for clamping positive transients on DC rails. In contrast, BZW04-11B is bidirectional, lacks polarity marking, and protects against both positive and negative surges-making it appropriate for AC-coupled signal lines or differential buses where polarity reversal occurs.

What is the leakage current specification for BZW04-11-E3/54 at its standoff voltage?

At its 11.1 V standoff voltage (VWM), the BZW04-11-E3/54 exhibits a maximum reverse leakage current (ID) of 1.0 µA at 25 °C. This low leakage preserves power efficiency in always-on systems and avoids unintended loading of high-impedance sensor or reference circuits.

BZW04-11-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
11.1V
Voltage - Breakdown (Min):
12.4V
Voltage - Clamping (Max) @ Ipp:
18.2V
Current - Peak Pulse (10/1000µs):
22A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-11-E3/54 FAQ

1.How can I place an order for BZW04-11-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-11-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-11-E3/54 reliable?

The price and inventory of BZW04-11-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-11-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-11-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-11-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-11-E3/54?

BZW04-11-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-11-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-11-E3/54?

For technical support, including BZW04-11-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-11-E3/54 requirements.

6.How does Aetrix verify that BZW04-11-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-11-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-11-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-11-E3/54?

All BZW04-11-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-11-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-11-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-11-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-11-E3/54 Tags

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