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Vishay General Semiconductor - Diodes Division BZW04-128HE3/54

Part No.:
BZW04-128HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-128HE3/54.pdf
Description:
TVS DIODE 128VWM 207VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,520

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Product details

Overview

BZW04-128HE3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 128 V standoff voltage (VWM), 143–158 V breakdown range (VBR at 1 mA), 207 V clamping voltage (VC) at 2.0 A peak pulse current, and 400 W peak pulse power rating with 10/1000 µs waveform - deployed in automotive sensor interfaces and industrial I/O protection.

For engineers reviewing the BZW04-128HE3/54 datasheet, BZW04-128HE3/54 pinout, BZW04-128HE3/54 application, or BZW04-128HE3/54 equivalent, this page delivers verified electrical parameters, AEC-Q101 qualification status, DO-41 mechanical data, clamping performance under surge conditions, and direct alternatives for board-level ESD/transient hardening.

Technical Context

This device operates bidirectionally with symmetrical breakdown and clamping characteristics in both polarities, enabling protection of AC-coupled or floating signal paths without polarity constraints. Its glass-passivated junction ensures stable leakage (<1.0 µA at VWM) and low incremental surge resistance, critical for repeatable transient suppression across temperature.

The BZW04-128HE3/54 is rated for 175 °C maximum junction temperature and supports 8.3 ms half-sine surge handling up to 40 A (unidirectional only; not applicable here due to bidirectional configuration). Its 0.108 %/°C VBR temperature coefficient ensures predictable voltage drift over automotive operating ranges.

Key Specifications

ParameterValue and Actual Design Meaning
VWM128 V - Maximum continuous reverse working voltage before conduction begins; defines safe operating margin for protected line.
VBR (min/max)143 V / 158 V at 1 mA - Verified breakdown threshold range; ensures reliable triggering above normal transients but below system damage thresholds.
VC @ IPPM207 V at 2.0 A - Clamped voltage during 10/1000 µs surge; limits downstream IC stress to sub-210 V level.
PPPM400 W - Peak pulse power handling capability; sustains standardized lightning/surge events per IEC 61000-4-5.
ID @ VWM<1.0 µA - Ultra-low reverse leakage at rated standoff; prevents signal distortion or bias shift in high-impedance circuits.
TJ max.175 °C - Enables operation in under-hood automotive environments and industrial enclosures without derating.
AEC-Q101Qualified - Validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing per AEC standard.

Pinout & Package

DO-41 (DO-204AL) axial-leaded package: hermetically sealed glass passivated chip in molded epoxy housing meeting UL 94 V-0 flammability rating; matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards.

Pin/TerminalCircuit RoleDesign Meaning
Anode (unmarked end)Current entry point in forward biasNot functional as rectifier; serves as one terminal of symmetrical bidirectional clamp path.
Cathode (unmarked end)Current entry point in reverse biasIdentical to anode in bidirectional operation; no polarity marking on BZW04-128HE3/54 per spec note.

Key Features

FeatureDesign Value
Glass passivated junctionEnables stable, low-leakage performance over lifetime and temperature; eliminates surface contamination risks affecting VBR consistency.
400 W 10/1000 µs pulse ratingMeets IEC 61000-4-5 Level 3/4 surge immunity requirements for industrial and automotive interfaces.
AEC-Q101 qualificationValidates reliability for automotive applications including engine control units, body electronics, and ADAS sensor modules.
DO-41 mechanical robustnessSupports manual and automated through-hole assembly; withstands 275 °C solder dip (10 s) per JESD22-B106.
0.108 %/°C VBR tempcoEnsures ≤±5.4 V drift over -40 °C to +125 °C ambient, maintaining clamping margin across full automotive temperature range.

Applications

Automotive Sensor ProtectionIndustrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and inductive switching transients in vehicle ECUs.

IC Role / Device Role / Timing Role: Bidirectional voltage clamp placed across differential or single-ended signal lines upstream of interface ICs.

Use Value: Limits transient excursions to ≤207 V during 10/1000 µs surges, preventing latch-up or gate oxide damage in 5 V/12 V tolerant receivers.

Use Scenario: Safeguarding digital input cards in programmable logic controllers against field-wiring induced surges from solenoid coils or motor drives.

IC Role / Device Role / Timing Role: Parallel-connected TVS on each 24 V DC input channel, referenced to common ground.

Use Value: Absorbs up to 400 W of transient energy without degradation, ensuring >100,000 surge cycles per IEC 61000-4-5 compliance testing.

Telecom Line InterfaceConsumer Appliance Power Supply

Use Scenario: Shielding RS-485 transceivers and Ethernet PHYs in base station backhaul equipment from lightning-induced longitudinal surges on twisted-pair lines.

IC Role / Device Role / Timing Role: Paired bidirectional TVS devices on differential pairs (A/B lines), with low capacitance preserving signal integrity.

Use Value: Clamps common-mode transients to <210 V while adding <10 pF junction capacitance at 0 V, minimizing bit error rate impact.

Use Scenario: Suppressing switch-mode power supply turn-off spikes and ESD events on AC mains input stages of washing machines and HVAC controllers.

IC Role / Device Role / Timing Role: Across-line (L–N) and line-to-ground (L–G/N–G) placement for Class II isolated supplies.

Use Value: Withstands repetitive 400 W surges at 0.01% duty cycle, extending capacitor and bridge rectifier lifetime in cost-sensitive white goods.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ130AUnidirectional; 130 V VWM; DO-214AA package; 600 W PPPM; higher IPPM (3.3 A)Requires polarity-aware layout; better suited for DC-biased rails where reverse conduction must be blocked.Select when unidirectional blocking is mandatory and PCB space allows SMC/SMB footprint.
P6KE130AUnidirectional; 130 V VWM; DO-15 package; 600 W PPPM; 3.3 A IPPM; slower response than BZW04 seriesLarger DO-15 body; lower surge repetition tolerance; not AEC-Q101 qualified.Choose for legacy designs using DO-15 footprints or non-automotive cost-sensitive applications.

Compared with BZW04-128HE3/54, SMBJ130A offers higher pulse power but requires polarity-aware routing and lacks AEC-Q101 validation, while P6KE130A provides similar voltage rating in a larger DO-15 package without automotive qualification or low-leakage performance.

Availability

BZW04-128HE3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O protection, and telecom line interface applications requiring stable component supply, AEC-Q101 compliance, and repeatable 400 W transient suppression performance.

Supply support for BZW04-128HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability and application-specific optimization.

The BZW04 series belongs to Vishay's TRANSZORB® TVS family, engineered specifically for high-energy transient suppression in harsh environments including automotive, industrial, and telecommunications infrastructure.

FAQ

What is the polarity configuration of BZW04-128HE3/54?

BZW04-128HE3/54 is a bidirectional TVS diode, meaning it provides symmetrical clamping in both forward and reverse directions. Per Vishay documentation, bidirectional types like BZW04-128HE3/54 have no polarity marking on the DO-41 package - both leads are functionally identical for transient suppression across AC or floating lines.

Is BZW04-128HE3/54 qualified for automotive use?

Yes, BZW04-128HE3/54 carries the HE3 suffix, which denotes RoHS-compliant construction and full AEC-Q101 qualification per Vishay's ordering information and mechanical data section. This validates its suitability for automotive powertrain, chassis, and body electronics applications requiring extended temperature operation and long-term reliability.

What is the clamping voltage of BZW04-128HE3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04-128HE3/54 is 207 V at 2.0 A peak pulse current (IPPM) with a 10/1000 µs waveform. This value is measured per standard test conditions and defines the upper voltage limit imposed on protected circuitry during transient events.

How does the HE3 suffix differ from E3 in BZW04 part numbering?

The HE3 suffix in BZW04-128HE3/54 indicates AEC-Q101 qualification and RoHS compliance, whereas E3 denotes RoHS compliance only for commercial-grade parts. HE3 devices undergo additional stress testing including temperature cycling, highly accelerated life testing (HALT), and ESD validation required for automotive deployment.

What package type does BZW04-128HE3/54 use, and what are its key mechanical attributes?

BZW04-128HE3/54 uses the DO-41 (DO-204AL) axial-leaded package: molded epoxy housing over a glass-passivated chip, UL 94 V-0 rated, with matte tin-plated leads solderable per J-STD-002. Its dimensions are 25.4 mm minimum length and 2.0–2.7 mm diameter, supporting through-hole assembly and 275 °C solder dip tolerance.

BZW04-128HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
128V
Voltage - Breakdown (Min):
143V
Voltage - Clamping (Max) @ Ipp:
207V
Current - Peak Pulse (10/1000µs):
2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-128HE3/54 FAQ

1.How can I place an order for BZW04-128HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-128HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-128HE3/54 reliable?

The price and inventory of BZW04-128HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-128HE3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-128HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-128HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-128HE3/54?

BZW04-128HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-128HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-128HE3/54?

For technical support, including BZW04-128HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-128HE3/54 requirements.

6.How does Aetrix verify that BZW04-128HE3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-128HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-128HE3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-128HE3/54?

All BZW04-128HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-128HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-128HE3/54 part is unused and in its original packaging.

Return procedure for BZW04-128HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-128HE3/54 Tags

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