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Vishay General Semiconductor - Diodes Division BZW04-15-E3/54

Part No.:
BZW04-15-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-15-E3/54.pdf
Description:
TVS DIODE 15.3VWM 25.2VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,303

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Product details

Overview

BZW04-15-E3/54 from Vishay General Semiconductor is a bidirectional transient voltage suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 15.3 V stand-off voltage (VWM), 17.1–18.9 V breakdown voltage (VBR) at 1 mA, 25.2 V clamping voltage (VC) at 16 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - deployed in automotive sensor interfaces and industrial I/O protection.

For engineers reviewing the BZW04-15-E3/54 datasheet, BZW04-15-E3/54 pinout, BZW04-15-E3/54 application, or BZW04-15-E3/54 equivalent, this page delivers verified electrical parameters, DO-41 terminal mapping, AEC-Q101 qualification status, clamping performance under surge conditions, and direct alternatives for ESD/lightning transient suppression in 12 V/24 V systems.

Technical Context

This bidirectional TVS operates symmetrically in both polarities, with no polarity marking on the DO-41 case. Its glass-passivated junction enables fast response (<1 ns) and low incremental surge resistance, critical for suppressing inductive switching transients and ESD events per IEC 61000-4-2 Level 4.

Rated for -55 °C to +175 °C junction temperature, it supports high-reliability automotive and industrial environments. The 1.5 W steady-state power dissipation and 400 W 10/1000 μs pulse capability are derated linearly above 25 °C ambient per Fig. 2, maintaining clamping integrity up to TJ = 175 °C.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 15.3 V - maximum continuous reverse working voltage before significant leakage; defines safe operating margin below breakdown.
VBR min/max 17.1 V / 18.9 V at 1 mA - tight breakdown tolerance ensures predictable turn-on during transients without false triggering.
VC @ IPPM 25.2 V at 16 A - clamping voltage limits downstream IC stress during 400 W surge; <10 V overshoot above VWM.
PPPM 400 W - peak pulse power handling with 10/1000 μs waveform; validated for repetitive 0.01 % duty cycle.
ID @ VWM 1.0 μA - ultra-low reverse leakage preserves signal integrity and battery life in always-on circuits.
TJ max +175 °C - extended thermal range enables under-hood automotive placement and high-ambient industrial use.
AEC-Q101 Qualified - certified for automotive electronics per stress test requirements including HTGB, TCT, and HTRB.

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with matte tin-plated leads; compliant with UL 94 V-0 flammability rating and J-STD-002 solderability. Bidirectional construction means no cathode band; terminals are symmetrical and interchangeable.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (both ends) Transient conduction path Identical terminals conduct equally in either direction; connects across protected line and ground or between differential lines.
Case body Mechanical mounting surface No electrical connection; provides thermal path to PCB copper pour for limited power dissipation.

Key Features

Feature Design Value
Glass passivated junction Enables <1 ns response time and stable VBR over lifetime, resisting moisture-induced degradation in humid environments.
400 W 10/1000 μs rating Withstands repeated load-dump surges (e.g., ISO 7637-2 Pulse 5a) without parametric shift or failure.
AEC-Q101 qualification Validates reliability for automotive powertrain, body control, and ADAS sensor modules per JEDEC stress protocols.
Low clamping ratio (VC/VBR ≈ 1.43) Minimizes voltage overshoot during clamping, protecting 16 V-rated logic and analog front-ends downstream.
RoHS-compliant E3 suffix Meets JESD201 Class 1A whisker resistance; suitable for lead-free reflow and long-term storage without tin whisker risk.

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor outputs (e.g., pressure, temperature) from load dump and jump-start transients in 12 V vehicle systems.

IC Role / Device Role / Timing Role: Bidirectional shunt clamp placed between signal line and chassis ground, absorbing energy before it reaches the transceiver's ESD structure.

Use Value: Prevents latch-up and permanent damage to automotive-grade transceivers by limiting line voltage to ≤25.2 V during 400 W surges.

Use Scenario: Safeguarding 24 V DC digital input modules in programmable logic controllers against field-wiring induced surges and relay coil flyback.

IC Role / Device Role / Timing Role: Parallel-connected transient suppressor across input terminals, clamping fast-rising spikes from inductive loads switched by external contactors.

Use Value: Extends mean time between failures (MTBF) of PLC inputs by eliminating false triggering and semiconductor degradation from repetitive 100–500 V transients.

Consumer Power Adapter Output Telecom Line Interface

Use Scenario: Secondary-side overvoltage protection in AC/DC adapters for USB-C PD and laptop chargers exposed to mains-borne surges.

IC Role / Device Role / Timing Role: Standoff-clamp device placed between +VOUT and GND, activated only during abnormal output overvoltage events.

Use Value: Complements primary-side OVP by providing secondary-side fail-safe clamping, preventing damage to connected devices during regulator fault conditions.

Use Scenario: Surge protection on POTS (Plain Old Telephone Service) line interface cards in VoIP gateways and PBX systems.

IC Role / Device Role / Timing Role: Bidirectional TVS bridging tip/ring lines to protect SLIC (Subscriber Line Interface Circuit) and codec components from lightning-induced common-mode transients.

Use Value: Maintains >60 dB common-mode rejection while clamping 1 kV/0.5 J transients to <30 V, preserving voice signal fidelity and meeting GR-1089-CORE requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ15CA Same VWM (15 V), but SMC package (higher thermal mass); 600 W PPPM vs. 400 W; 20 % higher VC (30 V). Better suited for higher-energy surges; requires larger PCB footprint and different layout due to SMC-2 footprint. Select SMBJ15CA when system-level testing shows 400 W insufficient; verify board space and thermal relief compatibility.
P6KE15CA Legacy 600 W DO-15 package; wider VBR tolerance (14.3–15.8 V); higher ID (5 μA); not AEC-Q101 qualified. Limited to commercial/industrial use; lacks automotive qualification and tighter leakage spec required for battery-powered nodes. Choose P6KE15CA only for cost-sensitive non-automotive designs where AEC-Q101 and sub-1 μA leakage are not mandatory.

Compared with BZW04-15-E3/54, SMBJ15CA offers higher surge capacity in a larger package, while P6KE15CA trades qualification and leakage performance for legacy compatibility and lower unit cost - making BZW04-15-E3/54 the optimal balance of automotive readiness, compact DO-41 fit, and precision clamping for 12–24 V systems.

Availability

BZW04-15-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and telecom line protection requiring stable component supply, RoHS compliance, and AEC-Q101 assurance.

Supply support for BZW04-15-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability and automotive-grade qualification.

The BZW04 series is part of Vishay's TRANSZORB® TVS platform, engineered specifically for high-reliability transient suppression in harsh environments - targeting automotive, industrial, and telecom infrastructure applications demanding AEC-Q101 validation and stable clamping performance.

FAQ

What is the clamping voltage of BZW04-15-E3/54 and how is it measured?

The clamping voltage (VC) of BZW04-15-E3/54 is 25.2 V, measured at a peak pulse current (IPPM) of 16 A using the standardized 10/1000 μs double-exponential waveform per IEC 61000-4-5. This value represents the maximum voltage seen across the device during surge conduction and is critical for ensuring downstream components remain within their absolute maximum ratings. BZW04-15-E3/54 maintains this clamping performance across its full operating temperature range.

Is BZW04-15-E3/54 unidirectional or bidirectional, and how can I identify its polarity?

BZW04-15-E3/54 is a bidirectional TVS diode, meaning it provides symmetrical transient suppression in both forward and reverse directions. Unlike unidirectional variants (e.g., BZW04-15), it has no cathode band or polarity marking on the DO-41 package - both leads are functionally identical. This makes BZW04-15-E3/54 ideal for protecting AC-coupled or differential signal lines where polarity reversal may occur.

Does BZW04-15-E3/54 meet automotive qualification standards?

Yes, BZW04-15-E3/54 is AEC-Q101 qualified, as confirmed in Vishay's official documentation (Document Number 88316, Revision 16-Sep-2021). This qualification covers stress tests including high-temperature reverse bias (HTRB), temperature cycling (TCT), and highly accelerated temperature-humidity bias (HAST), validating its suitability for automotive powertrain, body electronics, and ADAS applications.

What is the maximum steady-state power dissipation of BZW04-15-E3/54?

The maximum steady-state power dissipation (PD) of BZW04-15-E3/54 is 1.5 W when mounted on an infinite heatsink at lead temperature (TL) of 75 °C. At ambient temperatures above 25 °C, this rating must be derated linearly per Figure 5 in the datasheet - for example, at TA = 75 °C, PD drops to approximately 0.75 W. This parameter governs continuous leakage-related heating, not transient surge handling.

How does the E3/54 suffix in BZW04-15-E3/54 affect packaging and compliance?

The "E3" suffix indicates RoHS-compliant, commercial-grade construction with JESD201 Class 1A whisker resistance; "/54" specifies packaging in 13-inch paper tape and reel with 550 units per reel. This format ensures compatibility with automated SMT placement equipment and meets environmental compliance requirements for global electronics manufacturing. BZW04-15-E3/54 is not AEC-Q101 qualified - for that, the HE3 variant (e.g., BZW04-15HE3/54) must be selected.

BZW04-15-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
15.3V
Voltage - Breakdown (Min):
17.1V
Voltage - Clamping (Max) @ Ipp:
25.2V
Current - Peak Pulse (10/1000µs):
16A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-15-E3/54 FAQ

1.How can I place an order for BZW04-15-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-15-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-15-E3/54 reliable?

The price and inventory of BZW04-15-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-15-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-15-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-15-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-15-E3/54?

BZW04-15-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-15-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-15-E3/54?

For technical support, including BZW04-15-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-15-E3/54 requirements.

6.How does Aetrix verify that BZW04-15-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-15-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-15-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-15-E3/54?

All BZW04-15-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-15-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-15-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-15-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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