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Vishay General Semiconductor - Diodes Division BZW04-15HE3/54

Part No.:
BZW04-15HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-15HE3/54.pdf
Description:
TVS DIODE 15.3VWM 25.2VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,573

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Product details

Overview

BZW04-15HE3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal and power lines. It features a 15.3 V stand-off voltage (VWM), 17.1–18.9 V breakdown voltage (VBR) at 1 mA test current, 25.2 V maximum clamping voltage (VC) at 16.0 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) with 10/1000 μs waveform - used to protect MOSFETs, sensor interfaces, and microcontroller I/O in automotive and industrial control systems.

For engineers reviewing the BZW04-15HE3/54 datasheet, BZW04-15HE3/54 pinout, BZW04-15HE3/54 application, or BZW04-15HE3/54 equivalent, this device is evaluated for AEC-Q101 qualified surge protection in harsh environments where low clamping voltage, fast response (<1 ns), and stable temperature coefficient (0.088 %/°C) are critical for reliable overvoltage immunity.

Technical Context

This bidirectional TVS operates symmetrically in both polarities, with identical VBR min/max, VC, and IPPM ratings in forward and reverse directions. Its glass-passivated junction ensures low leakage (<1 μA at VWM) and robust surge handling up to 400 W under repetitive 10/1000 μs pulses at 0.01% duty cycle.

The device is rated for TJ = –55 °C to +175 °C operation, with thermal derating above 25 °C per Fig. 2, and meets JESD201 Class 2 whisker resistance due to its HE3 suffix - confirming suitability for automotive-grade soldering and long-term reliability in engine control units and body electronics.

Key Specifications

Parameter Value and Actual Design Meaning
VWM15.3 V - maximum continuous reverse working voltage before clamping begins; defines safe operating margin below breakdown.
VBR (min/max)17.1 V / 18.9 V at 1 mA - precise breakdown threshold ensuring predictable turn-on during transients.
VC @ IPPM25.2 V at 16.0 A - clamping voltage limits downstream component stress during 400 W surge events.
PPPM400 W - peak pulse power rating with 10/1000 μs waveform, enabling protection against lightning-induced and inductive-switching surges.
ID @ VWM<1 μA - ultra-low reverse leakage preserves signal integrity and minimizes standby power loss in high-impedance circuits.
TJ max.+175 °C - extended junction temperature rating supports under-hood automotive deployment without derating penalties.
Temp. coeff.0.088 %/°C - stable VBR drift ensures consistent clamping performance across wide ambient ranges.

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with axial leads; no polarity marking for bidirectional configuration - terminals are electrically symmetrical and interchangeable.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical)Transient conduction pathBoth ends function identically as clamping terminals; no cathode band - enables flexible PCB layout in AC-coupled or differential signal lines.
Lead 1 / Lead 2Connection interfaceMatte tin-plated, J-STD-002 compliant leads support wave and reflow soldering; 275 °C/10 s solder dip tolerance ensures process robustness.

Key Features

Feature Design Value
AEC-Q101 qualificationValidated for automotive applications including powertrain and chassis modules requiring zero-failure reliability under thermal cycling and mechanical shock.
Glass passivated junctionEliminates surface contamination sensitivity and improves long-term stability of VBR and leakage versus silicon-only alternatives.
400 W 10/1000 μs ratingSupports IEC 61000-4-5 Level 3 (1 kV line-to-line, 2 kV line-to-earth) surge immunity without external series impedance.
Low clamping ratio (VC/VBR ≈ 1.44)Minimizes let-through voltage to protect 3.3 V and 5 V logic rails while maintaining margin above IC absolute maximum ratings.
JESD201 Class 2 whisker resistanceEnables use in high-reliability automotive assemblies where tin whisker growth could cause latent field failures.

Applications

Automotive Body Control Module Industrial Sensor Signal Conditioning

Use Scenario: Protecting LIN bus transceivers and door lock actuator drivers from load dump and alternator ripple transients.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed directly at connector entry point to shunt energy before reaching MCU GPIO or driver IC inputs.

Use Value: Clamps 15.3 V nominal line to ≤25.2 V during 16 A surges, preserving 3.3 V/5 V logic thresholds and eliminating need for additional RC filtering.

Use Scenario: Safeguarding 4–20 mA current loop receivers and analog front-end ADC inputs in PLC analog input modules.

IC Role / Device Role / Timing Role: Fast-response transient suppressor across differential sensor inputs (e.g., RTD, thermocouple) to prevent latch-up during ESD or cable discharge events.

Use Value: Sub-1 ns response time and <1 μA leakage maintain signal accuracy and offset stability in precision measurement paths.

Consumer Appliance Motor Drive Telecom Power Supply Input Stage

Use Scenario: Suppressing inductive kickback from brushed DC motor commutation in washing machine and HVAC blower circuits.

IC Role / Device Role / Timing Role: Parallel-connected TVS across H-bridge MOSFET drains to clamp flyback spikes and reduce gate driver stress.

Use Value: 400 W peak power rating handles repetitive 10/1000 μs switching surges without degradation, extending MOSFET lifetime.

Use Scenario: Secondary-side transient suppression on 12 V/24 V telecom DC-DC converter outputs feeding sensitive baseband processors.

IC Role / Device Role / Timing Role: Final-stage overvoltage limiter after bulk filtering and regulation, guarding against regulator fault or feedback loop failure.

Use Value: 175 °C max junction temperature allows placement near hot power components without thermal derating penalties.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ15CADO-214AA package (SMB), 15 V VWM, 24.4 V VC @ 16.3 A, 600 W PPPMHigher power rating but larger footprint; lower thermal resistance than DO-41Select when board space permits larger package and higher surge margin is required beyond 400 W.
P6KE15CADO-15 package, 15 V VWM, 24.4 V VC @ 16.3 A, 600 W PPPM, non-AEC-Q101Same clamping performance but lacks automotive qualification and whisker resistanceAcceptable for commercial/industrial use where AEC-Q101 and JESD201 Class 2 are not mandated.

Compared with BZW04-15HE3/54, SMBJ15CA offers higher surge capacity in a surface-mount format ideal for automated assembly, while P6KE15CA provides cost-effective protection without automotive compliance - making BZW04-15HE3/54 the optimal choice where AEC-Q101, DO-41 through-hole compatibility, and proven under-hood reliability are mandatory.

Availability

BZW04-15HE3/54 is available at Aetrix Electronics and suitable for automotive body electronics, industrial sensor interfaces, appliance motor drives, and telecom power supply protection requiring stable component supply across multi-year production cycles.

Supply support for BZW04-15HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for automotive, industrial, and computing markets.

The BZW04 series was developed specifically for AEC-Q101-compliant transient suppression in harsh-environment electronics, emphasizing stable clamping, low leakage, and robust thermal performance in axial-leaded packages.

FAQ

What is the polarity configuration of BZW04-15HE3/54?

BZW04-15HE3/54 is a bidirectional TVS diode with symmetrical electrical characteristics in both directions. It has no cathode marking and functions identically regardless of terminal orientation - making it suitable for AC signal lines, differential buses, and ungrounded power rails where polarity reversal may occur.

Is BZW04-15HE3/54 qualified for automotive applications?

Yes, BZW04-15HE3/54 carries the HE3 suffix, which denotes AEC-Q101 qualification and JESD201 Class 2 whisker resistance. This confirms its suitability for automotive applications including body control modules, lighting drivers, and infotainment power supplies where reliability under thermal cycling and vibration is essential.

What does the "/54" in BZW04-15HE3/54 indicate?

The "/54" suffix specifies the preferred packaging code: 13-inch diameter paper tape and reel, with a base quantity of 550 units per reel. This format supports automated pick-and-place assembly and is standard for high-volume manufacturing of BZW04-15HE3/54 in DO-41 axial packages.

How does BZW04-15HE3/54 compare to unidirectional variants like BZW04-15E3/54?

BZW04-15HE3/54 provides identical VWM (15.3 V), VBR (17.1–18.9 V), and VC (25.2 V) ratings as its unidirectional counterpart but operates in both directions. Unlike unidirectional versions with a cathode band, BZW04-15HE3/54 has no polarity marking - simplifying layout in AC-coupled or floating circuits where directionality is undefined.

What is the maximum clamping voltage of BZW04-15HE3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04-15HE3/54 is 25.2 V at 16.0 A peak pulse current (IPPM), measured with a 10/1000 μs waveform. This value represents the upper limit of voltage imposed on protected circuitry during worst-case transient events, ensuring compatibility with 3.3 V and 5 V logic families.

BZW04-15HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
15.3V
Voltage - Breakdown (Min):
17.1V
Voltage - Clamping (Max) @ Ipp:
25.2V
Current - Peak Pulse (10/1000µs):
16A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-15HE3/54 FAQ

1.How can I place an order for BZW04-15HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-15HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-15HE3/54 reliable?

The price and inventory of BZW04-15HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-15HE3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-15HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-15HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-15HE3/54?

BZW04-15HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-15HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-15HE3/54?

For technical support, including BZW04-15HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-15HE3/54 requirements.

6.How does Aetrix verify that BZW04-15HE3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-15HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-15HE3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-15HE3/54?

All BZW04-15HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-15HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-15HE3/54 part is unused and in its original packaging.

Return procedure for BZW04-15HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-15HE3/54 Tags

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