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Vishay General Semiconductor - Diodes Division BZW04-188-E3/54

Part No.:
BZW04-188-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-188-E3/54.pdf
Description:
TVS DIODE 188VWM 301VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,918

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Product details

Overview

BZW04-188-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for robust overvoltage protection of signal and power lines. It features a 188 V standoff voltage (VWM), 209–231 V breakdown range (VBR at 1 mA), 301 V clamping voltage (VC) at 1.4 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - deployed in automotive sensor interfaces and industrial I/O protection.

For engineers reviewing the BZW04-188-E3/54 datasheet, BZW04-188-E3/54 pinout, BZW04-188-E3/54 application, or BZW04-188-E3/54 equivalent, this device serves as a RoHS-compliant, AEC-Q101-qualified transient suppressor for bidirectional DC line protection where low leakage (<1 μA), stable temperature coefficient (0.108 %/°C), and high surge immunity are required.

Technical Context

This TVS diode operates symmetrically in both directions, enabling protection of AC-coupled or floating signal paths without polarity concerns. Its glass-passivated junction ensures stable breakdown behavior and low incremental surge resistance under repetitive transients.

The device complies with ANSI/IEEE C62.35 surge standards and delivers consistent clamping performance across -55 °C to +175 °C operating junction temperature, with thermal derating defined per Figure 2 and power dissipation limited to 1.5 W on infinite heatsink at 75 °C.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 188 V - maximum continuous reverse working voltage before conduction begins
VBR (min/max) 209 V / 231 V at 1 mA - precise breakdown threshold defining turn-on sensitivity
VC @ IPPM 301 V at 1.4 A - clamping voltage limiting downstream circuit stress during 10/1000 μs surge
PPPM 400 W - peak pulse power handling capability per single transient event
ID @ VWM <1 μA - ultra-low reverse leakage preserving signal integrity in high-impedance circuits
TJ max. +175 °C - extended junction temperature rating supporting under-hood automotive use
Temp. coeff. of VBR 0.108 %/°C - predictable voltage drift over temperature for stable protection margins

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with axial leads; no polarity marking for bidirectional operation - both terminals are electrically symmetric.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Transient conduction path Identical bidirectional avalanche structure - either lead may connect to protected line or ground
Lead 1 Terminal A Matte tin-plated, solderable per J-STD-002; supports 275 °C dip for 10 s (JESD22-B106)
Lead 2 Terminal B Same metallization and mechanical specs as Lead 1; no functional distinction in bidirectional mode

Key Features

Feature Design Value
Glass-passivated junction Ensures stable VBR tolerance and long-term reliability under humidity and thermal cycling
AEC-Q101 qualification Validated for automotive-grade deployment including temperature cycling, HTRB, and ESD testing
400 W 10/1000 μs pulse rating Withstands ISO 7637-2 Pulse 1/2a/3a and IEC 61000-4-5 surge events without degradation
UL 94 V-0 molding compound Self-extinguishing encapsulation meets flame-retardancy requirements for enclosed systems
JESD201 class 1A whisker resistance E3 suffix confirms mitigation of tin whisker growth in commercial-grade assembly environments

Applications

Automotive Sensor Interface Industrial PLC Analog Input

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor outputs (e.g., pressure, temperature) from load dump and inductive switching transients in vehicle ECUs.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed between signal line and chassis ground, responding within <1 ns to limit voltage excursion.

Use Value: Maintains signal fidelity below 301 V clamp while surviving repeated 400 W surges - critical for ASIL-B functional safety compliance.

Use Scenario: Safeguarding 4–20 mA current loop inputs in programmable logic controllers against field wiring faults and lightning-induced surges.

IC Role / Device Role / Timing Role: Standoff-mode protector shunting transients before they reach precision ADC front-end or op-amp conditioning stages.

Use Value: Sub-1 μA leakage at 188 V prevents measurement offset; DO-41 form factor enables through-hole mounting on ruggedized PCBs.

Telecom Line Card Protection Consumer Appliance Motor Control

Use Scenario: Shielding Ethernet PHY interface transformers and PoE injectors from ESD and fast-rising EFT bursts in network edge equipment.

IC Role / Device Role / Timing Role: Primary-level TVS mounted at connector entry point, conducting bidirectionally to protect differential pairs.

Use Value: Symmetric VBR (209–231 V) ensures equal clamping on both signal polarities - essential for full-duplex data integrity.

Use Scenario: Suppressing commutation spikes from brushed DC motors in washing machines and HVAC blowers connected to microcontroller GPIOs.

IC Role / Device Role / Timing Role: Low-inductance path across motor terminals or between driver output and ground, diverting inductive kickback energy.

Use Value: 175 °C max junction temperature allows placement near heat-generating motor drivers without derating loss.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ188CA DO-214AA package; 188 V VWM, 301 V VC @ 1.4 A, same PPPM but lower IFSM (100 A vs. 40 A unidirectional only) Surface-mount alternative with higher board density; lacks AEC-Q101 qualification in standard grade Select SMBJ188CA when space-constrained SMT layout is prioritized and automotive qualification is not required.
1.5KE188CA DO-201AD package; identical VWM/VC specs but 1.5 kW PPPM; larger footprint and higher thermal mass Higher-energy surge handling for utility-grade equipment; not optimized for automotive vibration or thermal cycling Choose 1.5KE188CA only for non-automotive applications requiring >400 W single-pulse margin and legacy through-hole compatibility.

Compared with SMBJ188CA and 1.5KE188CA, BZW04-188-E3/54 offers AEC-Q101 validation, DO-41 mechanical robustness for high-vibration environments, and JESD201 class 1A whisker resistance - making it the preferred choice for automotive and industrial control modules where reliability under stress is non-negotiable.

Availability

BZW04-188-E3/54 is available at Aetrix Electronics and suitable for automotive sensor protection, industrial I/O conditioning, and telecom line card surge suppression requiring stable component supply across production lifecycles.

Supply support for BZW04-188-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for demanding industrial and automotive applications.

The BZW04 series was engineered specifically for bidirectional transient suppression in harsh environments, emphasizing AEC-Q101 compliance, stable temperature coefficients, and repeatable clamping performance across wide operating ranges.

FAQ

What is the polarity configuration of BZW04-188-E3/54?

BZW04-188-E3/54 is a bidirectional TVS diode with symmetrical terminals - no cathode marking is present, and both leads function identically regardless of orientation in the circuit. This enables straightforward implementation on AC-coupled or floating lines without polarity verification during assembly.

Does BZW04-188-E3/54 meet automotive qualification standards?

Yes, BZW04-188-E3/54 carries the HE3 suffix variant for AEC-Q101 qualification; however, the E3/54 variant is RoHS-compliant commercial grade. For automotive use, specify BZW04-188HE3/54 - both share identical electrical specs but differ in qualification scope and whisker test class.

What is the maximum clamping voltage of BZW04-188-E3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04-188-E3/54 is 301 V when subjected to a 10/1000 μs waveform at 1.4 A peak pulse current (IPPM). This value is guaranteed per the Vishay datasheet and defines the upper voltage limit imposed on protected circuitry during transient events.

Can BZW04-188-E3/54 be used in place of unidirectional TVS diodes?

No - BZW04-188-E3/54 is strictly bidirectional and must not replace unidirectional types (e.g., BZW04P-188) in DC-biased circuits requiring forward conduction blocking. Its symmetrical structure conducts in both directions, making it unsuitable for applications needing rectification or DC rail isolation.

What packaging format does BZW04-188-E3/54 ship in?

BZW04-188-E3/54 ships in 13-inch diameter paper tape and reel format (package code 54), with 550 units per reel. The axial DO-41 leads are matte tin-plated and compliant with J-STD-002 solderability standards for wave and reflow processes.

BZW04-188-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
188V
Voltage - Breakdown (Min):
209V
Voltage - Clamping (Max) @ Ipp:
301V
Current - Peak Pulse (10/1000µs):
1.4A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-188-E3/54 FAQ

1.How can I place an order for BZW04-188-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-188-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-188-E3/54 reliable?

The price and inventory of BZW04-188-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-188-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-188-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-188-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-188-E3/54?

BZW04-188-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-188-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-188-E3/54?

For technical support, including BZW04-188-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-188-E3/54 requirements.

6.How does Aetrix verify that BZW04-188-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-188-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-188-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-188-E3/54?

All BZW04-188-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-188-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-188-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-188-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-188-E3/54 Tags

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