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Vishay General Semiconductor - Diodes Division BZW04-23-E3/54

Part No.:
BZW04-23-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-23-E3/54.pdf
Description:
TVS DIODE 23.1VWM 37.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,773

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Product details

Overview

BZW04-23-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal or power lines. It features a 23.1 V standoff voltage (VWM), 25.7–28.4 V breakdown voltage (VBR) at 1 mA, 37.5 V clamping voltage (VC) at 10.7 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect MOSFETs, sensor interfaces, and industrial I/O circuits.

For engineers reviewing the BZW04-23-E3/54 datasheet, BZW04-23-E3/54 pinout, BZW04-23-E3/54 application, or BZW04-23-E3/54 equivalent, this page delivers verified electrical parameters, DO-41 terminal mapping, AEC-Q101 qualification status, bidirectional clamping behavior, and direct alternatives for overvoltage protection design in automotive and industrial environments.

Technical Context

This device operates as a bidirectional avalanche diode, symmetrically clamping positive and negative transients without polarity dependence. Its glass-passivated junction ensures stable VBR temperature coefficient (0.096 %/°C) and low incremental surge resistance, enabling consistent clamping under repetitive 10/1000 μs pulses at 0.01 % duty cycle.

Designed for unclamped inductive switching events and lightning-induced surges, it delivers 37.5 V clamping at 10.7 A while maintaining ≤1.0 μA reverse leakage at 23.1 V - critical for low-power sensor line protection where standby current integrity matters.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Stand-off Voltage) 23.1 V - maximum continuous reverse voltage before significant leakage; defines safe operating margin below clamping threshold
VBR (Breakdown Voltage) 25.7–28.4 V at 1 mA - precise avalanche onset range ensuring predictable turn-on during transients
VC (Clamping Voltage) 37.5 V at IPPM = 10.7 A - peak voltage seen by protected circuit during worst-case 400 W transient
PPPM (Peak Pulse Power) 400 W - energy-handling capacity per 10/1000 μs waveform, derated above 25 °C per Fig. 2
ID (Reverse Leakage) ≤1.0 μA at 23.1 V - negligible standby current impact on high-impedance sensor or logic inputs
TJ max. +175 °C - enables operation in under-hood automotive or high-temperature industrial enclosures
AEC-Q101 Qualified Yes - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD robustness

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with axial leads; no polarity marking for bidirectional configuration - both terminals are functionally identical under transient stress.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Bidirectional avalanche junction No cathode band; either lead serves as transient sink for ± polarity events - simplifies PCB layout vs. unidirectional TVS
Lead 1 External connection point Matte tin-plated, solderable per J-STD-002; supports 275 °C / 10 s solder dip per JESD22-B106
Lead 2 External connection point Identical to Lead 1; no functional distinction - enables placement in either orientation on board

Key Features

Feature Design Value
Glass-passivated junction Ensures stable VBR tolerance and long-term reliability under thermal cycling and humidity exposure
400 W peak pulse power (10/1000 μs) Handles common IEC 61000-4-5 surge events without degradation when properly heatsinked
AEC-Q101 qualification Validated for automotive powertrain, body electronics, and ADAS sensor protection applications
UL 94 V-0 molding compound Meets flammability safety requirements for enclosed industrial and transportation equipment
Low 0.096 %/°C VBR tempco Minimizes clamping voltage drift across -55 °C to +175 °C operating range

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and ISO 7637-2 pulses.

IC Role / Device Role / Timing Role: Bidirectional clamping element placed directly at connector entry point to shunt transients before reaching sensitive ICs.

Use Value: Maintains 23.1 V standoff while clamping to 37.5 V - preserves signal integrity of 24 V sensor supplies and avoids false triggering of downstream comparators.

Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to relay coil flyback and motor drive noise.

IC Role / Device Role / Timing Role: Fast-response transient suppressor across 24 V DC input terminals to prevent latch-up or damage to optocoupler input stages.

Use Value: Sub-100 ns response time and 400 W pulse handling enable reliable suppression of 100–500 V, 1–2 A inductive spikes without derating.

Telecom Line Interface Consumer Appliance Motor Control

Use Scenario: Shielding RS-485 transceivers and Ethernet PHYs from ESD and lightning-induced surges on outdoor cabling.

IC Role / Device Role / Timing Role: Primary front-end TVS on differential data lines, paired with common-mode chokes for full-spectrum immunity.

Use Value: Symmetric clamping eliminates need for dual unidirectional devices - reduces BOM count and layout area in space-constrained telecom modules.

Use Scenario: Protecting gate drivers and microcontrollers in washing machine motor inverters from MOSFET switching transients.

IC Role / Device Role / Timing Role: Clamp diode across DC bus or gate-source nodes to absorb voltage overshoot during hard-switching events.

Use Value: 175 °C max junction temperature rating allows mounting near heat-generating power stages without thermal derating penalties.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ24CA DO-214AA package; 24 V VWM; 38.9 V VC at 10.3 A; same 400 W PPPM rating Surface-mount footprint - requires PCB redesign; higher thermal resistance than axial DO-41 in free-air Select when automated SMT assembly is required and board space is constrained; verify thermal relief for >1 W steady-state dissipation
P6KE27CA DO-15 package; 27 V VWM; 43.0 V VC at 9.3 A; 600 W PPPM (10/1000 μs) Higher clamping voltage and larger case - less suitable for 24 V systems with tight voltage margins Choose only if system can tolerate ≥43 V transient clamp level and needs higher single-pulse energy absorption

Compared with BZW04-23-E3/54, SMBJ24CA offers SMT compatibility but sacrifices axial lead mechanical robustness and thermal performance in non-heatsinked layouts; P6KE27CA provides greater pulse energy headroom at the cost of looser voltage control - making BZW04-23-E3/54 optimal for cost-sensitive, through-hole 24 V industrial and automotive protection where precise clamping and AEC-Q101 compliance are mandatory.

Availability

BZW04-23-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, telecom line protection, and consumer appliance motor controls requiring stable component supply, RoHS-compliant sourcing, and AEC-Q101 validation.

Supply support for BZW04-23-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, efficiency, and application-specific optimization.

The BZW04 series was engineered for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom applications where AEC-Q101 qualification, stable clamping, and UL 94 V-0 safety compliance are non-negotiable.

FAQ

What is the polarity configuration of BZW04-23-E3/54?

BZW04-23-E3/54 is a bidirectional TVS diode with symmetrical avalanche characteristics - neither lead is marked as anode or cathode, and it clamps equally for positive and negative transients. This eliminates orientation concerns during placement and simplifies design for AC-coupled or differential signal lines.

Is BZW04-23-E3/54 qualified for automotive use?

Yes, BZW04-23-E3/54 carries AEC-Q101 qualification (as indicated by the HE3 suffix variant), confirming its suitability for automotive applications including engine control units, body electronics, and ADAS sensor interfaces. The E3/54 variant is commercial grade but shares identical electrical specs and DO-41 packaging.

What does the "E3/54" suffix mean in BZW04-23-E3/54?

The "E3" denotes RoHS-compliant matte tin plating meeting JESD201 Class 1A whisker resistance, while "/54" specifies the preferred packaging code: 13-inch paper tape and reel with 550 units per reel. This format ensures compatibility with standard pick-and-place equipment for high-volume manufacturing.

How does BZW04-23-E3/54 compare to unidirectional TVS diodes like BZW04-23?

BZW04-23-E3/54 provides identical VWM (23.1 V), VBR (25.7–28.4 V), and VC (37.5 V) specs as its unidirectional counterpart but adds symmetrical clamping for bipolar transients. Unlike unidirectional versions, it requires no polarity awareness during layout and avoids forward conduction issues on AC signals or floating grounds.

What is the maximum junction temperature rating for BZW04-23-E3/54?

The maximum junction temperature (TJ max.) for BZW04-23-E3/54 is +175 °C, enabling reliable operation in under-hood automotive environments or sealed industrial enclosures. Derating begins above 25 °C ambient per Figure 2 in the datasheet, with 100 % power capability only at TA ≤ 25 °C.

BZW04-23-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
23.1V
Voltage - Breakdown (Min):
25.7V
Voltage - Clamping (Max) @ Ipp:
37.5V
Current - Peak Pulse (10/1000µs):
10.7A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-23-E3/54 FAQ

1.How can I place an order for BZW04-23-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-23-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-23-E3/54 reliable?

The price and inventory of BZW04-23-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-23-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-23-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-23-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-23-E3/54?

BZW04-23-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-23-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-23-E3/54?

For technical support, including BZW04-23-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-23-E3/54 requirements.

6.How does Aetrix verify that BZW04-23-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-23-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-23-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-23-E3/54?

All BZW04-23-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-23-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-23-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-23-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-23-E3/54 Tags

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