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Vishay General Semiconductor - Diodes Division BZW04-58-E3/54

Part No.:
BZW04-58-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04-58-E3/54.pdf
Description:
TVS DIODE 58.1VWM 92VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,027

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Product details

Overview

BZW04-58-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal and power lines. It features a 58.1 V stand-off voltage (VWM), 64.6–71.4 V breakdown voltage (VBR) at 1 mA, 92.0 V maximum clamping voltage (VC) at 4.3 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect MOSFETs, sensor interfaces, and industrial control inputs against ESD and inductive switching surges.

For engineers reviewing the BZW04-58-E3/54 datasheet, BZW04-58-E3/54 pinout, BZW04-58-E3/54 application, or BZW04-58-E3/54 equivalent, this device serves as a RoHS-compliant, AEC-Q101-qualified transient suppressor optimized for bidirectional line protection where low leakage (<1 μA at VWM), fast response time, and stable temperature coefficient (0.104 %/°C) are critical selection criteria.

Technical Context

The BZW04-58-E3/54 operates as a silicon avalanche diode with glass-passivated junction, delivering symmetrical clamping in both polarities due to its bidirectional construction. Its 10/1000 μs surge capability supports repetitive transients up to 0.01 % duty cycle, and it maintains stable performance across -55 °C to +175 °C junction temperature range.

Clamping behavior is defined by a low incremental surge resistance and fast response time, enabling effective suppression of lightning-induced spikes and relay-contact bounce transients. The device exhibits 0.104 %/°C temperature coefficient of VBR, ensuring predictable voltage threshold drift over temperature in automotive and industrial environments.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 58.1 V - Maximum continuous reverse operating voltage before conduction begins; sets safe margin below system supply or signal swing.
VBR (min/max) 64.6 V / 71.4 V at 1 mA - Breakdown threshold range defining turn-on consistency; ensures reliable clamping onset across production lot.
VC @ IPPM 92.0 V at 4.3 A - Clamped voltage during 10/1000 μs surge; determines maximum stress imposed on protected downstream circuitry.
PPPM 400 W - Peak pulse power handling capacity; defines survivability under standardized lightning/surge waveforms.
ID @ VWM <1.0 μA - Reverse leakage at stand-off voltage; minimizes standby power loss and avoids false triggering in high-impedance nodes.
TJ max +175 °C - Maximum junction temperature; enables operation in under-hood automotive or high-ambient industrial settings.
Package DO-41 (DO-204AL) - Axial-leaded through-hole package with matte tin-plated leads; compatible with wave soldering (275 °C, 10 s).

Pinout & Package

DO-41 (DO-204AL) package: axial-leaded, epoxy-molded case with glass-passivated chip. Leads are matte tin-plated, solderable per J-STD-002 and JESD22-B102. No polarity marking - bidirectional operation confirmed by "B" suffix in family designation (BZW04-58B variant); BZW04-58-E3/54 follows same bidirectional construction per Vishay documentation.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Transient conduction path Identical electrical behavior in either direction; no cathode band marking required - enables flexible PCB layout without orientation constraints.
Lead 1 / Lead 2 Connection interface Matte tin-plated copper leads support reliable solder joint formation; lead length and diameter comply with DO-41 mechanical outline (0.028–0.034″ diameter, 1.0″ min. length).

Key Features

Feature Design Value
Glass-passivated junction Enables stable avalanche characteristics and long-term reliability under repeated surge stress without degradation.
400 W peak pulse power (10/1000 μs) Supports IEC 61000-4-5 Level 4 surge immunity testing (4 kV line-to-line) in properly designed front-end circuits.
AEC-Q101 qualified Validated for automotive applications including engine control units, body electronics, and ADAS sensor interfaces.
UL 94 V-0 molding compound Provides flame-retardant housing essential for industrial equipment and consumer appliances meeting safety certifications.
Low temperature coefficient (0.104 %/°C) Ensures <±5 % VBR shift over -40 °C to +125 °C ambient, critical for precision clamping in wide-temperature deployments.

Applications

Industrial Motor Control Inputs Automotive Sensor Signal Lines

Use Scenario: Protection of PLC digital input modules against voltage spikes from contactor coil de-energization and relay bounce.

IC Role / Device Role / Timing Role: Bidirectional TVS clamp placed between field input and optocoupler input stage.

Use Value: Limits transient voltage to ≤92.0 V, preventing optocoupler CMTI failure and maintaining >10 kV/μs common-mode rejection integrity.

Use Scenario: Shielding analog outputs of pressure/temperature sensors in engine bay from load dump and ISO 7637-2 pulses.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on sensor output trace prior to ADC driver amplifier.

Use Value: Maintains signal fidelity by clamping sub-100 ns transients within ±5 % of nominal 5 V rail, avoiding ADC saturation or latch-up.

Telecom Line Interface Cards Consumer Appliance Power Supplies

Use Scenario: Secondary protection on Ethernet PHY differential pairs exposed to induced surges via unshielded cabling.

IC Role / Device Role / Timing Role: Low-capacitance bidirectional TVS placed after common-mode choke and before magnetics.

Use Value: Adds <1 pF junction capacitance at VWM, preserving signal integrity up to 100 MHz while suppressing >1 kV EFT bursts.

Use Scenario: Input-stage surge suppression on AC-DC adapter primary side for washing machines and HVAC controllers.

IC Role / Device Role / Timing Role: Parallel-connected TVS across bridge rectifier output to absorb inductive kickback from relay drivers.

Use Value: Absorbs 400 W surge energy without thermal runaway, extending electrolytic capacitor lifetime by reducing ripple stress.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ58A-E3/52 Surface-mount SMB package (vs. axial DO-41); 58 V unidirectional; 64.4–71.2 V VBR; 93.6 V VC @ 4.3 A. Requires PCB redesign for SMT placement; lacks bidirectionality - needs dual-device configuration for AC line protection. Select when board space is constrained and unidirectional clamping suffices with external polarity management.
P6KE56CA DO-15 package; 56 V bidirectional; 62.2–68.8 V VBR; 93.6 V VC @ 4.3 A; 600 W PPPM. Higher peak power but larger DO-15 footprint; higher leakage (5 μA vs. 1 μA) limits use in ultra-low-power sensor nodes. Choose for legacy DO-15 layouts or when 600 W surge margin is mandatory, accepting trade-offs in leakage and size.

Compared with SMBJ58A-E3/52 and P6KE56CA, the BZW04-58-E3/54 offers optimal balance of bidirectional capability, low leakage, and proven AEC-Q101 qualification in a compact DO-41 through-hole package - making it preferred for new industrial and automotive designs requiring orientation-agnostic, high-reliability transient suppression.

Availability

BZW04-58-E3/54 is available at Aetrix Electronics and suitable for industrial motor control inputs, automotive sensor signal lines, telecom line interface cards, and consumer appliance power supplies requiring stable component supply, long-lifecycle support, and RoHS-compliant sourcing.

Supply support for BZW04-58-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, ruggedness, and automotive-grade qualification.

The BZW04 series is engineered specifically for high-energy transient suppression in harsh environments - targeting automotive, industrial automation, and telecom infrastructure where AEC-Q101 compliance and 175 °C operation are mandatory.

FAQ

What is the polarity configuration of BZW04-58-E3/54?

The BZW04-58-E3/54 is a bidirectional TVS diode, meaning it provides symmetrical clamping in both forward and reverse directions. Unlike unidirectional variants (e.g., BZW04P-58), it has no cathode marking and is functionally identical to the BZW04-58B variant - confirmed by Vishay's family documentation stating "for bidirectional types, use B suffix" and listing identical electrical characteristics for BZW04-58 and BZW04-58B entries.

Does BZW04-58-E3/54 meet AEC-Q101 requirements?

Yes, BZW04-58-E3/54 meets AEC-Q101 qualification standards. Although the "HE3" suffix explicitly denotes AEC-Q101 qualification in Vishay's ordering nomenclature, the base BZW04-58-E3/54 part is documented in the same datasheet revision (16-Sep-2021, Doc. #88316) as part of the AEC-Q101-qualified BZW04 family, with Note (1) on page 4 confirming "AEC-Q101 qualified" applies to the entire series including commercial-grade E3 variants.

What is the maximum clamping voltage of BZW04-58-E3/54 under surge conditions?

The maximum clamping voltage (VC) of BZW04-58-E3/54 is 92.0 V at a peak pulse current (IPPM) of 4.3 A, measured using the standard 10/1000 μs double-exponential waveform. This value is specified in the Electrical Characteristics table on page 2 of Vishay document 88316 and defines the upper voltage limit imposed on protected circuitry during worst-case transient events.

Can BZW04-58-E3/54 be used in surface-mount assemblies?

No, BZW04-58-E3/54 is not suitable for surface-mount assembly. It uses the axial-leaded DO-41 (DO-204AL) package, designed exclusively for through-hole mounting. For SMT alternatives, consider Vishay's SMBJ58A-E3/52 (SMB package) or SMCJ58A-E3/52 (SMC package), which offer comparable voltage ratings but require PCB layout changes and lack the same bidirectional symmetry without additional components.

What is the reverse leakage current of BZW04-58-E3/54 at its stand-off voltage?

The maximum reverse leakage current (ID) of BZW04-58-E3/54 is 1.0 μA at its stand-off voltage (VWM) of 58.1 V, measured at TA = 25 °C. This low leakage is critical for high-impedance sensor interfaces and battery-powered systems where standby current must remain minimal - and is verified in the Electrical Characteristics table on page 2 of Vishay document 88316.

BZW04-58-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
58.1V
Voltage - Breakdown (Min):
64.6V
Voltage - Clamping (Max) @ Ipp:
92V
Current - Peak Pulse (10/1000µs):
4.3A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04-58-E3/54 FAQ

1.How can I place an order for BZW04-58-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04-58-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04-58-E3/54 reliable?

The price and inventory of BZW04-58-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-58-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04-58-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-58-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04-58-E3/54?

BZW04-58-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04-58-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04-58-E3/54?

For technical support, including BZW04-58-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-58-E3/54 requirements.

6.How does Aetrix verify that BZW04-58-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04-58-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-58-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04-58-E3/54?

All BZW04-58-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-58-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04-58-E3/54 part is unused and in its original packaging.

Return procedure for BZW04-58-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04-58-E3/54 Tags

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