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Vishay General Semiconductor - Diodes Division BZW04-5V8-E3/54
- Part No.:
- BZW04-5V8-E3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
BZW04-5V8-E3/54.pdf
- Description:
- TVS DIODE 5.8VWM 10.5VC DO204AL
- Quantity:
- Payment:
- Shipping:
Inventory:6,063
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Product details
Overview
BZW04-5V8-E3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal and power lines. It features 5.8 V standoff voltage (VWM), 6.45–7.14 V breakdown voltage (VBR) at 10 mA test current, 10.5 V clamping voltage (VC) at 38 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - suitable for protecting MOSFET gates and sensor interfaces in automotive and industrial control systems.
For engineers reviewing the BZW04-5V8-E3/54 datasheet, BZW04-5V8-E3/54 pinout, BZW04-5V8-E3/54 application, or BZW04-5V8-E3/54 equivalent, key selection considerations include its bidirectional polarity, 1000 μA max reverse leakage at VWM, -55 °C to +175 °C operating junction temperature, AEC-Q101 qualification, and DO-41 mechanical compatibility with legacy through-hole PCB layouts.
Technical Context
This device operates as a voltage-clamping protection element that conducts only when transient voltage exceeds its breakdown threshold in either polarity. Its glass-passivated junction ensures stable VBR tolerance and low incremental surge resistance, enabling consistent clamping performance across repetitive 10/1000 μs surges at 0.01% duty cycle.
The BZW04-5V8-E3/54 exhibits a temperature coefficient of VBR at +0.057 %/°C and maintains 10.5 V clamping voltage up to 38 A peak pulse current - critical for limiting induced overvoltage stress on downstream ICs during inductive load switching events in 12 V automotive subsystems.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 5.8 V - maximum continuous reverse working voltage before clamping initiates; defines safe operating margin below breakdown. |
| VBR (min/max) | 6.45 V / 7.14 V at 10 mA - precise breakdown window ensures predictable turn-on timing during transients. |
| VC @ IPPM | 10.5 V at 38 A - clamping voltage limits downstream component stress during worst-case 400 W surge events. |
| PPPM | 400 W - peak pulse power handling with 10/1000 μs waveform supports robust protection against IEC 61000-4-5 Level 3 surges. |
| ID @ VWM | 1000 μA - low leakage preserves signal integrity and minimizes standby power loss in always-on circuits. |
| TJ range | -55 °C to +175 °C - wide junction temperature range enables deployment in under-hood automotive and industrial environments. |
| AEC-Q101 | Qualified - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing per AEC standard. |
Pinout & Package
DO-41 (DO-204AL) molded epoxy package with axial leads; no polarity marking - bidirectional configuration confirmed by "B" suffix in family designation and absence of cathode band per datasheet note.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode/Cathode (symmetrical) | Transient conduction path | Identical electrical behavior in both directions; either lead may serve as input or return depending on circuit topology. |
| Lead 1 / Lead 2 | PCB interconnect interface | Matte tin-plated, solderable per J-STD-002; supports wave/solder dip up to 275 °C for 10 s. |
Key Features
| Feature | Design Value |
|---|---|
| Glass passivated chip junction | Ensures stable VBR tolerance and long-term parameter consistency under thermal cycling and humidity stress. |
| 400 W peak pulse power (10/1000 μs) | Supports high-energy transient suppression without degradation across 0.01% duty cycle repetitive operation. |
| AEC-Q101 qualification | Validated for automotive applications including engine control units, body electronics, and ADAS sensor interfaces. |
| UL 94 V-0 molding compound | Provides flame-retardant encapsulation required for safety-critical industrial and transportation equipment. |
| Low incremental surge resistance | Minimizes voltage overshoot during fast-rising transients (<1 ns response), improving protection fidelity for sensitive ICs. |
Applications
| Automotive Body Control Module | Industrial PLC Input Protection |
|---|---|
Use Scenario: Protecting microcontroller GPIOs and CAN transceiver lines from load dump and inductive kickback in door module ECUs. IC Role / Device Role / Timing Role: Bidirectional clamping element placed directly at connector entry point to shunt transients before reaching protected ICs. Use Value: Limits induced voltage to ≤10.5 V during 38 A surges, preventing latch-up or gate oxide damage in 5 V logic interfaces. |
Use Scenario: Safeguarding 24 V DC digital input channels of programmable logic controllers against field-wiring transients and relay coil flyback. IC Role / Device Role / Timing Role: Primary overvoltage clamp on dry-contact input circuitry, operating in parallel with optocoupler input stage. Use Value: Maintains signal integrity with only 1000 μA leakage at 5.8 V, avoiding false triggering while clamping 400 W surges. |
| Consumer Appliance Motor Drive | Telecom Power Supply Rail |
Use Scenario: Suppressing commutation spikes from brushed DC motors in washing machine control boards. IC Role / Device Role / Timing Role: Fast-response TVS placed across motor terminals and MCU power rails to absorb inductive energy. Use Value: Withstands repeated 10/1000 μs surges at 0.01% duty cycle without parameter drift, ensuring multi-year reliability. |
Use Scenario: Protecting secondary-side 5 V bias rails in AC/DC adapters used in VoIP phones and base stations. IC Role / Device Role / Timing Role: Secondary-side transient suppressor located after rectification but before LDO regulator input. Use Value: Clamps lightning-induced surges to 10.5 V while maintaining <1 μA leakage above 5.8 V, preserving regulation accuracy. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ5.0A-E3/52 | Unidirectional; 5.0 V VWM; SMC (DO-214AB) surface-mount package; 600 W PPPM rating. | Requires polarity-aware layout; suited for space-constrained PCBs where reflow assembly is preferred over through-hole. | Select when higher surge rating and SMT compatibility outweigh need for bidirectional symmetry and through-hole mounting. |
| P6KE6.8A | Unidirectional; 6.8 V VWM; DO-15 package; 600 W PPPM; no AEC-Q101 qualification. | Lacks automotive qualification; higher VWM reduces margin for 5 V rail protection; larger DO-15 footprint than DO-41. | Choose for cost-sensitive industrial applications where AEC-Q101 is not mandated and 6.8 V standoff is acceptable. |
Compared with SMBJ5.0A-E3/52 and P6KE6.8A, the BZW04-5V8-E3/54 provides verified bidirectional clamping, tighter VBR tolerance (±5%), DO-41 through-hole compatibility for high-reliability mechanical retention, and AEC-Q101 validation - making it optimal for automotive and mission-critical industrial designs requiring polarity-agnostic surge immunity.
Availability
BZW04-5V8-E3/54 is available at Aetrix Electronics and suitable for automotive body electronics, industrial PLC input stages, and consumer appliance motor drive protection requiring stable component supply and long-term lifecycle support.
Supply support for BZW04-5V8-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability and application-specific performance.
The BZW04 series was developed for high-energy transient suppression in harsh environments, targeting automotive, industrial, and telecom infrastructure where AEC-Q101 compliance and stable clamping under thermal stress are mandatory.
FAQ
What is the polarity configuration of the BZW04-5V8-E3/54?
The BZW04-5V8-E3/54 is a bidirectional TVS diode, meaning it provides symmetrical clamping in both forward and reverse directions. Unlike unidirectional variants, it has no cathode marking and functions identically regardless of voltage polarity - essential for protecting AC-coupled or differential signal lines where transient direction is unpredictable. This behavior is confirmed by its inclusion in the BZW04-5V8B family listing and absence of color band per datasheet notes.
Is the BZW04-5V8-E3/54 qualified for automotive use?
Yes, the BZW04-5V8-E3/54 is AEC-Q101 qualified, as explicitly stated in the Vishay datasheet revision 16-Sep-2021 (Document Number: 88316). This qualification covers stress tests including high-temperature reverse bias, temperature cycling, and ESD, validating its suitability for under-hood and cabin electronics such as body control modules and sensor interfaces where reliability under thermal and electrical stress is critical. The "E3" suffix denotes RoHS-compliant commercial grade, while "HE3" indicates AEC-Q101 grade - both share identical electrical specs.
What does the "E3/54" suffix mean in BZW04-5V8-E3/54?
The "E3" suffix indicates RoHS-compliant, commercial-grade construction with matte tin-plated leads meeting J-STD-002 solderability and JESD 201 Class 1A whisker resistance. The "/54" denotes the preferred packaging code: 13-inch diameter paper tape and reel containing 550 units. This format enables automated pick-and-place insertion for through-hole assembly lines and ensures traceable, moisture-barrier compliant handling per Vishay's ordering information table.
How does the clamping performance of BZW04-5V8-E3/54 compare to its VWM and VBR ratings?
The BZW04-5V8-E3/54 clamps at 10.5 V when subjected to its rated 38 A peak pulse current (IPPM), which is 81% above its 5.8 V standoff voltage (VWM) and 46–64% above its 6.45–7.14 V breakdown range (VBR). This controlled voltage overshoot ensures protected circuits remain within safe operating limits during transients while maintaining low leakage (<1000 μA) below VWM - a balance critical for preserving signal fidelity in low-voltage sensor interfaces without compromising surge immunity.
Can BZW04-5V8-E3/54 replace older DO-41 TVS diodes like P4KE6.8A?
The BZW04-5V8-E3/54 can functionally replace P4KE6.8A in many applications due to matching DO-41 package, comparable VWM (5.8 V vs. 6.8 V), and similar clamping voltage (10.5 V vs. ~10.5 V), but differences exist: BZW04-5V8-E3/54 is bidirectional and AEC-Q101 qualified, whereas P4KE6.8A is unidirectional and lacks automotive qualification. Replacement requires verifying polarity requirements and confirming that the lower VWM provides sufficient margin for the target 5 V rail - especially under elevated temperature where VBR drift must be accounted for.
BZW04-5V8-E3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 5.8V
- Voltage - Breakdown (Min):
- 6.45V
- Voltage - Clamping (Max) @ Ipp:
- 10.5V
- Current - Peak Pulse (10/1000µs):
- 38A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
BZW04-5V8-E3/54 FAQ
1.How can I place an order for BZW04-5V8-E3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for BZW04-5V8-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BZW04-5V8-E3/54 reliable?
The price and inventory of BZW04-5V8-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04-5V8-E3/54 is usually 5 days.
3.What payment methods are accepted for BZW04-5V8-E3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04-5V8-E3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BZW04-5V8-E3/54?
BZW04-5V8-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BZW04-5V8-E3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BZW04-5V8-E3/54?
For technical support, including BZW04-5V8-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04-5V8-E3/54 requirements.
6.How does Aetrix verify that BZW04-5V8-E3/54 is sourced from the original manufacturer or authorized distributors?
All BZW04-5V8-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04-5V8-E3/54 meets industry standards.
7.What is the process for return or replacement of BZW04-5V8-E3/54?
All BZW04-5V8-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04-5V8-E3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BZW04-5V8-E3/54 part is unused and in its original packaging.
Return procedure for BZW04-5V8-E3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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