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Vishay General Semiconductor - Diodes Division BZW04P128-E3/54

Part No.:
BZW04P128-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P128-E3/54.pdf
Description:
TVS DIODE 128VWM 207VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,391

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Product details

Overview

BZW04P128-E3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in power and signal lines. It features a 128 V stand-off voltage (VWM), 207 V maximum clamping voltage (VC) at 2.0 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) with 10/1000 μs waveform - deployed in automotive sensor interfaces, industrial I/O modules, and telecom line protection.

For engineers reviewing the BZW04P128-E3/54 datasheet, BZW04P128-E3/54 pinout, BZW04P128-E3/54 application, or BZW04P128-E3/54 equivalent, key selection criteria include its DO-204AL (DO-41) package compatibility, AEC-Q101 qualification for automotive use, bi-directional surge handling up to ±207 V, and low 1.0 μA reverse leakage at VWM - critical for low-power, high-reliability systems.

Technical Context

This bi-directional TVS diode operates symmetrically in both polarities, delivering consistent clamping performance without polarity dependency. Its glass-passivated junction ensures stable breakdown behavior and fast response time (<1 ns), while the 175 °C max junction temperature supports operation in under-hood automotive environments and industrial enclosures with elevated ambient temperatures.

The device complies with ANSI/IEEE C62.35 surge standards and is rated for repetitive 10/1000 μs transients at 0.01% duty cycle. Its 0.108 %/°C temperature coefficient of VBR enables predictable voltage drift across temperature, and the 1.5 W steady-state power dissipation (PD) allows reliable continuous operation in thermally constrained PCB layouts.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 128 V - Stand-off voltage; defines maximum continuous operating voltage before conduction begins.
VC @ IPPM 207 V at 2.0 A - Clamping voltage during 10/1000 μs surge; limits downstream voltage stress to safe levels.
PPPM 400 W - Peak pulse power handling; sustains high-energy transients like ISO 7637-2 Load Dump or IEC 61000-4-5 surges.
VBR min/max 143 V / 165 V at 1.0 mA - Breakdown voltage range; ensures tight tolerance for precise overvoltage thresholding.
ID @ VWM 1.0 μA - Reverse leakage current; negligible power loss and minimal impact on high-impedance sensing circuits.
TJ max 175 °C - Maximum junction temperature; enables deployment in AEC-Q101-compliant automotive modules.
Package DO-204AL (DO-41) - Standard axial-leaded through-hole package; compatible with legacy PCB assembly and manual repair.

Pinout & Package

DO-204AL (DO-41) package: axial-leaded, molded epoxy case meeting UL 94 V-0 flammability rating; matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards. Bi-directional construction means no polarity marking - both terminals are functionally identical.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Bi-directional surge conduction path No functional distinction between leads; connects across protected line and ground (or differential pair) without orientation constraint.

Key Features

Feature Design Value
AEC-Q101 qualified Validated for automotive applications including engine control units and ADAS sensor interfaces.
Glass passivated junction Ensures long-term stability of breakdown voltage and low parameter drift over temperature and life cycles.
400 W peak pulse power (10/1000 μs) Withstands high-energy transients common in 12 V/24 V vehicle electrical systems and industrial motor drives.
Low incremental surge resistance Minimizes voltage overshoot during fast-rising transients (e.g., ESD, inductive switching), improving system immunity.
RoHS-compliant, JESD201 Class 1A whisker tested Meets global environmental regulations and ensures mechanical reliability in vibration-prone environments.

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and jump-start transients in 12 V vehicle networks.

IC Role / Device Role / Timing Role: Bi-directional voltage clamp placed between signal line and chassis ground, responding within <1 ns to limit voltage excursions.

Use Value: Prevents damage to sensitive ASICs and microcontrollers by clamping transients to ≤207 V while maintaining 128 V DC operation integrity.

Use Scenario: Shielding digital input modules in programmable logic controllers from inductive kickback generated by solenoid valves and relay coils.

IC Role / Device Role / Timing Role: Standoff protector across 24 V DC input terminals, conducting only during surge events to divert energy to ground.

Use Value: Eliminates need for external series impedance or RC snubbers, reducing BOM count and board space in DIN-rail mounted controllers.

Telecom Line Interface Consumer Power Adapter Input

Use Scenario: Safeguarding Ethernet PHY interfaces and DSL line drivers against lightning-induced surges and AC power cross-talk in outdoor telecom equipment.

IC Role / Device Role / Timing Role: Primary-level surge suppression on unshielded twisted-pair (UTP) lines, coordinated with secondary GDT or MOV stages.

Use Value: Provides fast-response clamping (≤207 V) ahead of slower bulk protectors, preserving signal integrity during multi-kV transients.

Use Scenario: Overvoltage protection on primary-side rectifier outputs in universal-input AC/DC adapters for smart home devices.

IC Role / Device Role / Timing Role: Secondary-stage clamp after bridge rectifier, absorbing residual switching spikes and line surges not filtered by X/Y capacitors.

Use Value: Enables compliance with IEC 61000-4-5 Level 3 (2 kV/1 kA) without derating or thermal runaway risk due to 175 °C TJ rating.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ120CA DO-214AA package (SMB), 120 V VWM, 193 V VC @ 2.1 A, same 400 W PPPM rating. Surface-mount alternative requiring PCB redesign; lower profile but higher thermal resistance than DO-41. Select when automated SMT assembly is required and board space is constrained; verify thermal relief pad design for 1.5 W PD.
P6KE130CA DO-15 package, 130 V VWM, 219 V VC @ 1.8 A, 600 W PPPM (higher pulse rating but larger footprint). Legacy through-hole option with higher clamping voltage and less precise VWM tolerance (±10% vs. ±5% for BZW04P128). Choose for cost-sensitive industrial designs where 219 V clamping is acceptable and higher surge margin is needed.

Compared with SMBJ120CA and P6KE130CA, BZW04P128-E3/54 offers tighter VWM tolerance (±1.6%), lower clamping ratio (VC/VWM = 1.62), and AEC-Q101 qualification - making it optimal for automotive-grade signal line protection where precision and qualification are mandatory.

Availability

BZW04P128-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and telecom line protection requiring stable component supply, full traceability, and long-term lifecycle support.

Supply support for BZW04P128-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, optoelectronics, and passive components for automotive, industrial, and computing markets.

The BZW04P series belongs to Vishay's TransZorb® TVS family, engineered specifically for high-energy, bi-directional transient suppression in harsh environments - emphasizing AEC-Q101 compliance, tight parametric control, and robust surge endurance.

FAQ

What is the clamping voltage of BZW04P128-E3/54 under standard surge conditions?

The BZW04P128-E3/54 has a maximum clamping voltage (VC) of 207 V when subjected to a 10/1000 μs waveform at 2.0 A peak pulse current (IPPM). This value is measured per ANSI/IEEE C62.35 and reflects the upper limit of voltage seen by downstream circuitry during a defined transient event. The actual clamping voltage of BZW04P128-E3/54 may be lower depending on surge amplitude and duration, but 207 V is the guaranteed worst-case specification.

Is BZW04P128-E3/54 suitable for automotive applications?

Yes, BZW04P128-E3/54 is AEC-Q101 qualified and explicitly rated for automotive use, including under-hood environments with operating junction temperatures up to 175 °C. Its bi-directional architecture, low leakage (1.0 μA at 128 V), and tight VBR tolerance make BZW04P128-E3/54 appropriate for protecting CAN, LIN, and sensor signal lines in passenger vehicles and commercial vehicles.

Does BZW04P128-E3/54 have polarity markings?

No, BZW04P128-E3/54 is a bi-directional TVS diode and carries no polarity marking on the DO-204AL (DO-41) package. Both leads are functionally identical, allowing installation in either orientation across the protected line and ground - simplifying assembly and eliminating orientation-related field failures. This symmetry is confirmed in the Vishay datasheet revision 12-Jul-11, page 1 ("For bi-directional types, no marking").

What is the maximum steady-state power dissipation of BZW04P128-E3/54?

The BZW04P128-E3/54 has a maximum steady-state power dissipation (PD) of 1.5 W when mounted on an infinite heatsink at lead temperature (TL) of 75 °C, per Figure 5 in the Vishay datasheet. This rating applies to continuous DC or low-frequency reverse-bias conditions - not transient events. Derating is required above 25 °C ambient, and BZW04P128-E3/54 must not exceed 175 °C junction temperature under any operating condition.

How does the temperature coefficient affect BZW04P128-E3/54's breakdown voltage?

The BZW04P128-E3/54 has a maximum temperature coefficient of VBR of +0.108 %/°C, meaning its breakdown voltage increases by up to 0.108% per degree Celsius rise in junction temperature. For example, at 125 °C TJ (100 °C above 25 °C reference), VBR may increase by ~10.8%, shifting from nominal 154 V (mid-range) toward 170 V. This positive drift is inherent to silicon avalanche structure and is fully characterized in the BZW04P128-E3/54 datasheet Table on page 3.

BZW04P128-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
128V
Voltage - Breakdown (Min):
143V
Voltage - Clamping (Max) @ Ipp:
207V
Current - Peak Pulse (10/1000µs):
2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P128-E3/54 FAQ

1.How can I place an order for BZW04P128-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P128-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P128-E3/54 reliable?

The price and inventory of BZW04P128-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P128-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04P128-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P128-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P128-E3/54?

BZW04P128-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P128-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P128-E3/54?

For technical support, including BZW04P128-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P128-E3/54 requirements.

6.How does Aetrix verify that BZW04P128-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04P128-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P128-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04P128-E3/54?

All BZW04P128-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P128-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P128-E3/54 part is unused and in its original packaging.

Return procedure for BZW04P128-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04P128-E3/54 Tags

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