Vishay General Semiconductor - Diodes Division BZW04P20BHE3/54
- Part No.:
- BZW04P20BHE3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
BZW04P20BHE3/54.pdf
- Description:
- TVS DIODE 20.5VWM 33.2VC DO204AL
- Quantity:
- Payment:

- Shipping:

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Product details
Overview
BZW04P20BHE3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in signal and power lines. It features a 20.5 V stand-off voltage (VWM), 22.8–26.4 V breakdown voltage (VBR at 1 mA), 33.2 V clamping voltage (VC) at 12 A peak pulse current, and 400 W peak pulse power rating with 10/1000 µs waveform - deployed in automotive sensor interfaces and industrial I/O protection.
For engineers reviewing the BZW04P20BHE3/54 datasheet, BZW04P20BHE3/54 pinout, BZW04P20BHE3/54 application, or BZW04P20BHE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, DO-204AL (DO-41) package, bi-directional symmetry, low 0.094 %/°C VBR temperature coefficient, and compliance with IEC 61000-4-2/4-4/4-5 surge immunity standards.
Technical Context
This bi-directional TVS operates symmetrically in both polarities, enabling single-device protection of AC-coupled or floating signal paths without polarity concerns. Its glass-passivated junction ensures stable leakage performance and fast response (<1 ns), while the 10/1000 µs surge rating reflects standardized lightning and switching transient immunity testing per ANSI/IEEE C62.35.
The device is rated for 175 °C maximum junction temperature and derates linearly above 25 °C ambient, supporting operation in under-hood automotive and high-temperature industrial environments. Its 1.0 µA max reverse leakage at VWM minimizes standby power impact on sensitive analog or low-power digital circuits.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 20.5 V - Maximum continuous working voltage before clamping begins; defines safe operating margin for 24 V nominal systems. |
| VBR (min/max) | 22.8 V / 26.4 V at 1 mA - Tight breakdown window ensures predictable turn-on across production lots and temperature. |
| VC @ IPPM | 33.2 V at 12 A - Clamping voltage limits downstream IC stress during 400 W transients; enables robust MOSFET/gate driver protection. |
| PPPM | 400 W - Peak pulse power handling per 10/1000 µs waveform; meets Level 4 IEC 61000-4-5 surge requirements. |
| IPPM | 12 A - Peak pulse current capability directly correlates to survivability against 2 Ω source impedance surges. |
| TJmax | 175 °C - High junction temperature rating supports placement near heat sources in automotive ECUs and motor drives. |
| Temp. Coeff. | 0.094 %/°C - Low VBR drift ensures stable clamping threshold across -55 °C to +175 °C operating range. |
Pinout & Package
Package: DO-204AL (DO-41), axial leaded, epoxy-molded case meeting UL 94 V-0 flammability rating. Matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards. Bi-directional construction has no polarity marking.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode/Cathode (symmetrical) | Bi-directional avalanche junction | Either end functions identically as protected line terminal; no cathode band - enables blind mounting in PCB layouts. |
Key Features
| Feature | Design Value |
|---|---|
| AEC-Q101 qualified | Validated for automotive-grade reliability including HTOL, TC, UHAST, and ESD-HBM/MM per JESD47 - suitable for engine control, ADAS, and body electronics. |
| Glass passivated junction | Eliminates surface contamination sensitivity and improves long-term leakage stability vs. epoxy-passivated alternatives. |
| 400 W 10/1000 µs rating | Supports IEC 61000-4-5 surge immunity up to 1 kV (2 Ω source) without degradation after repeated events. |
| Low incremental surge resistance | Enables tighter VC/VBR ratio (1.46×) - reduces let-through energy to protected ICs compared to higher-RSURGE TVS devices. |
| RoHS-compliant HE3 suffix | Meets JESD201 Class 2 whisker resistance and Directive 2011/65/EU - certified for automotive and industrial production use. |
Applications
| Automotive Sensor Protection | Industrial PLC Analog Input |
|---|---|
|
Use Scenario: Protecting CAN/LIN bus transceivers and Hall-effect sensor outputs from load dump and ISO 7637-2 pulses in vehicle chassis modules. IC Role / Device Role / Timing Role: Bi-directional clamping element placed between signal line and ground, absorbing transients before they reach the input ESD structure of the transceiver. Use Value: Prevents latch-up or permanent damage to 5 V or 3.3 V interface ICs during 100 V/50 ms load dump events - validated per AEC-Q100 stress profiles. |
Use Scenario: Safeguarding 4–20 mA current loop inputs in programmable logic controllers exposed to field wiring surges and relay coil flyback. IC Role / Device Role / Timing Role: Primary overvoltage clamp on the analog front-end, positioned upstream of precision op-amps and ADC drivers. Use Value: Maintains <1 µA leakage at 20.5 V VWM, avoiding offset errors in µV-level measurement circuits while surviving 4 kV EFT bursts. |
| Telecom Line Interface | Consumer Appliance Motor Control |
|
Use Scenario: Shielding RS-485 transceivers in base station backhaul equipment from induced lightning surges on outdoor cabling. IC Role / Device Role / Timing Role: Secondary protection stage (after gas discharge tube) on differential data lines, providing low-clamp, fast-response backup clamping. Use Value: 33.2 V clamping at 12 A ensures RS-485 receivers (rated ±12 V common-mode) remain within absolute maximum ratings during 10/1000 µs threats. |
Use Scenario: Guarding microcontroller GPIOs and gate drivers in washing machine motor inverters against commutation spikes from BLDC motor windings. IC Role / Device Role / Timing Role: Localized transient suppressor mounted adjacent to half-bridge driver ICs, shunting inductive kickback from freewheeling diodes. Use Value: 175 °C TJmax allows direct placement near power stages; 0.094 %/°C tempco prevents thermal runaway during sustained high-temp operation. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ20CA | Same DO-214AA package; 20 V VWM, 32.4 V VC @ 12.3 A; lower 600 W PPPM but higher capacitance (~150 pF). | Higher junction capacitance limits use in >1 MHz data lines; better suited for power rail vs. signal line protection. | Select SMBJ20CA when board space permits SMC/SMB footprint and higher surge margin is needed over longer durations. |
| 1.5KE20CA | DO-201AD package; 20 V VWM, 34.6 V VC @ 11.6 A; 1500 W PPPM but slower response due to larger junction area. | Slower turn-on increases let-through energy; not recommended for fast-edge digital signals or low-voltage logic interfaces. | Choose 1.5KE20CA only for bulk DC rail clamping where physical size and cost outweigh speed and leakage constraints. |
Compared with SMBJ20CA and 1.5KE20CA, BZW04P20BHE3/54 offers superior thermal robustness (175 °C vs. 150 °C), AEC-Q101 qualification out-of-box, and lower leakage (1.0 µA vs. 5–10 µA), making it the preferred choice for automotive-specified signal-line protection where reliability and precision clamping are critical.
Availability
BZW04P20BHE3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC analog inputs, telecom line protection, and consumer appliance motor control requiring stable component supply and AEC-Q101 traceability.
Supply support for BZW04P20BHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS, MOSFETs, and optoelectronics with emphasis on reliability and automotive-grade validation.
The BZW04P series is part of Vishay's TransZorb® TVS platform engineered specifically for high-reliability bi-directional surge suppression in harsh-environment applications including automotive, industrial automation, and telecommunications infrastructure.
FAQ
What is the clamping voltage of BZW04P20BHE3/54 and how does it protect downstream circuitry?
The BZW04P20BHE3/54 has a maximum clamping voltage (VC) of 33.2 V at 12 A peak pulse current (10/1000 µs waveform). This value defines the upper voltage limit imposed on protected lines during surge events, ensuring that connected ICs - such as 24 V-rated CAN transceivers or 3.3 V microcontrollers with external level-shifting - remain within their absolute maximum voltage ratings. The low VC/VBR ratio (1.46×) reflects efficient energy diversion with minimal let-through stress.
Is BZW04P20BHE3/54 suitable for automotive applications, and what qualifications does it hold?
Yes, BZW04P20BHE3/54 is explicitly AEC-Q101 qualified, as confirmed by the HE3 suffix and Vishay documentation. It undergoes stress testing including high-temperature operating life (HTOL), temperature cycling (TC), unbiased highly accelerated stress test (UHAST), and ESD-HBM/MM per JESD47. This makes BZW04P20BHE3/54 appropriate for under-hood and cabin modules in passenger vehicles, including engine control units, ADAS sensors, and body control modules.
How does the bi-directional design of BZW04P20BHE3/54 affect its PCB layout and usage?
The bi-directional architecture of BZW04P20BHE3/54 eliminates polarity marking - there is no cathode band, and either lead functions identically. This simplifies PCB layout by removing orientation constraints, reducing assembly errors, and enabling automated placement without vision-based polarity verification. It is ideal for protecting AC-coupled lines, differential buses (e.g., RS-485), or floating sensor outputs where voltage polarity reversal is possible.
What is the maximum operating temperature and thermal derating behavior of BZW04P20BHE3/54?
BZW04P20BHE3/54 has a maximum junction temperature (TJmax) of 175 °C and derates linearly above 25 °C ambient, per Figure 2 in the Vishay datasheet (88316). At 100 °C ambient, its peak pulse power capability drops to approximately 65 % of the rated 400 W. This high TJmax enables reliable operation in thermally dense environments such as motor drive inverters or automotive power distribution units without requiring additional heatsinking.
Does BZW04P20BHE3/54 meet RoHS and other environmental compliance standards?
Yes, BZW04P20BHE3/54 carries the HE3 suffix, indicating full compliance with RoHS Directive 2011/65/EU and WEEE 2002/96/EC. It also meets JESD201 Class 2 whisker resistance requirements and uses UL 94 V-0 rated molding compound. These certifications are documented in Vishay's material declarations and are verified through third-party lab testing, supporting global deployment in consumer, industrial, and automotive supply chains.
BZW04P20BHE3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Type:
- Zener
- Unidirectional Channels:
- -
- Bidirectional Channels:
- 1
- Voltage - Reverse Standoff (Typ):
- 20.5V
- Voltage - Breakdown (Min):
- 22.8V
- Voltage - Clamping (Max) @ Ipp:
- 33.2V
- Current - Peak Pulse (10/1000µs):
- 12A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- -
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- Automotive
- Qualification:
- AEC-Q101
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
BZW04P20BHE3/54 FAQ
1.How can I place an order for BZW04P20BHE3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for BZW04P20BHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BZW04P20BHE3/54 reliable?
The price and inventory of BZW04P20BHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P20BHE3/54 is usually 5 days.
3.What payment methods are accepted for BZW04P20BHE3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P20BHE3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BZW04P20BHE3/54?
BZW04P20BHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BZW04P20BHE3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BZW04P20BHE3/54?
For technical support, including BZW04P20BHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P20BHE3/54 requirements.
6.How does Aetrix verify that BZW04P20BHE3/54 is sourced from the original manufacturer or authorized distributors?
All BZW04P20BHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P20BHE3/54 meets industry standards.
7.What is the process for return or replacement of BZW04P20BHE3/54?
All BZW04P20BHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P20BHE3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BZW04P20BHE3/54 part is unused and in its original packaging.
Return procedure for BZW04P20BHE3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
BZW04P20BHE3/54 Tags

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