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Vishay General Semiconductor - Diodes Division BZW04P53-E3/54

Part No.:
BZW04P53-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P53-E3/54.pdf
Description:
TVS DIODE 53VWM 85VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,211

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Product details

Overview

BZW04P53-E3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in signal and power lines. It features a 53.0 V stand-off voltage (VWM), 85.0 V maximum clamping voltage (VC) at 4.7 A peak pulse current (IPPM), and 400 W peak pulse power rating with 10/1000 µs waveform - suitable for safeguarding MOSFETs, sensor interfaces, and industrial control inputs against ESD and inductive switching transients.

For engineers reviewing the BZW04P53-E3/54 datasheet, BZW04P53-E3/54 pinout, BZW04P53-E3/54 application, or BZW04P53-E3/54 equivalent, key selection considerations include its DO-41 package compatibility, AEC-Q101 qualification status, bi-directional clamping symmetry, and verified 175 °C junction temperature rating for under-hood and high-reliability embedded systems.

Technical Context

The BZW04P53-E3/54 operates as a bi-directional avalanche diode, leveraging glass-passivated junction technology to deliver symmetrical clamping in both polarities. Its breakdown voltage range (58.9–68.2 V at 1 mA test current) ensures precise voltage thresholding, while low incremental surge resistance enables effective energy diversion during fast transients.

Designed for repetitive surge handling with 0.01% duty cycle, it maintains stable performance across -55 °C to +175 °C operating temperature. The device meets JESD22-B106 solderability standards and complies with RoHS Directive 2011/65/EU and WEEE 2002/96/EC.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 53.0 V - Maximum continuous reverse working voltage before clamping initiates; defines safe operating margin for protected circuitry.
VC @ IPPM 85.0 V - Clamped voltage at 4.7 A peak pulse current; determines worst-case stress on downstream components during surge events.
IPPM 4.7 A - Peak pulse current capability with 10/1000 µs waveform; quantifies transient energy absorption capacity.
PPPM 400 W - Peak pulse power dissipation; supports high-energy transient suppression without thermal runaway.
TJ max +175 °C - Maximum junction temperature; enables deployment in under-hood automotive and industrial environments.
Package DO-204AL (DO-41) - Standard axial-leaded through-hole package with UL 94 V-0 molded epoxy; compatible with legacy PCB layouts and wave-solder processes.
AEC-Q101 Qualified - Validated for automotive-grade reliability per stress testing requirements including HTGB, HTRB, and TCT.

Pinout & Package

DO-204AL (DO-41) package: axial-leaded, cylindrical glass-passivated body with matte tin-plated leads. No polarity marking - bi-directional operation confirmed per datasheet Note: "no marking on bi-directional types".

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (unmarked) Bi-directional avalanche junction Identical clamping behavior in both directions; no cathode band - terminals are functionally interchangeable in PCB layout.

Key Features

Feature Design Value
Glass passivated chip junction Enables stable avalanche characteristics and long-term reliability under repeated surge stress without parameter drift.
400 W peak pulse power (10/1000 µs) Supports high-energy transient suppression in automotive load-dump and industrial motor-drive scenarios without derating.
AEC-Q101 qualified Validated for automotive electronics per JEDEC stress-test standards - required for engine control, body electronics, and ADAS subsystems.
Bi-directional clamping symmetry Electrical characteristics apply identically in both polarities - eliminates need for orientation-aware placement in AC-coupled or floating signal paths.
UL 94 V-0 molding compound Self-extinguishing epoxy housing meets flammability safety requirements for enclosed industrial and transportation equipment.

Applications

Automotive Power Line Protection Industrial Sensor Interface Protection

Use Scenario: Protecting LIN bus transceivers and microcontroller I/O pins from load-dump transients and battery reverse-connection spikes in vehicle body control modules.

IC Role / Device Role / Timing Role: Standby clamping device placed between power rail and ground, activated only during overvoltage events exceeding 53 V.

Use Value: Limits voltage seen by downstream ICs to ≤85 V during 400 W surges, preventing latch-up and permanent damage per ISO 7637-2 Pulse 5a requirements.

Use Scenario: Shielding 4–20 mA current-loop sensor outputs and analog front-end amplifiers from ESD and inductive kickback in factory automation PLCs.

IC Role / Device Role / Timing Role: Bi-directional shunt protector across differential signal pair or supply-to-ground, responding within nanoseconds.

Use Value: Maintains signal integrity by clamping transients below 85 V while adding <1 pF junction capacitance - negligible impact on loop bandwidth.

Telecom Line Surge Suppression Consumer Appliance Motor Control

Use Scenario: Safeguarding Ethernet PHY interface power rails and data lines against lightning-induced surges in outdoor network equipment.

IC Role / Device Role / Timing Role: Primary-level TVS placed at board edge before filtering stage, absorbing bulk surge energy before it reaches sensitive ICs.

Use Value: Withstands 4.7 A peak pulses at 10/1000 µs waveform - meets ITU-T K.21 basic protection level for telecom infrastructure.

Use Scenario: Protecting gate drivers and MCU GPIOs from back-EMF generated by brushed DC motors in smart home appliances.

IC Role / Device Role / Timing Role: Clamp diode across motor terminals or driver supply, conducting only during commutation spikes.

Use Value: Fast response time and low clamping voltage (85 V) prevent false triggering of overvoltage protection in motor driver ICs.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ53A-E3/52 DO-214AA (SMB) surface-mount package; same 53 V VWM, but lower 600 W PPPM and 12.5 A IPPM. Requires PCB re-layout for SMT assembly; not drop-in compatible with through-hole DO-41 footprint. Select when space-constrained designs demand SMT integration and higher peak current handling is needed.
1.5KE56A Higher 56 V VWM, 1500 W PPPM, DO-201AE package; unidirectional only unless paired. Unidirectional configuration requires dual-device implementation for bi-directional protection; larger axial package (DO-201AE vs. DO-41). Choose for higher-power industrial surge suppression where polarity awareness is acceptable and footprint size is less critical.

Compared with SMBJ53A-E3/52 and 1.5KE56A, the BZW04P53-E3/54 offers bi-directional functionality in a compact DO-41 through-hole package with AEC-Q101 qualification - making it uniquely suited for automotive and industrial applications requiring orientation-agnostic, high-reliability transient suppression without SMT conversion.

Availability

BZW04P53-E3/54 is available at Aetrix Electronics and suitable for automotive electronics, industrial sensor interfaces, and telecom line protection requiring stable component supply and long-lifecycle support.

Supply support for BZW04P53-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability and automotive-grade validation.

The BZW04P series was engineered specifically for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom applications where AEC-Q101 compliance and stable clamping performance are mandatory.

FAQ

What is the clamping voltage of the BZW04P53-E3/54 under surge conditions?

The BZW04P53-E3/54 has a maximum clamping voltage (VC) of 85.0 V at 4.7 A peak pulse current (IPPM) with a 10/1000 µs waveform. This value is measured per ANSI/IEEE C62.35 standards and represents the upper voltage limit imposed on protected circuitry during transient events - critical for ensuring downstream ICs remain within absolute maximum ratings. The BZW04P53-E3/54 achieves this with low incremental surge resistance and symmetrical bi-directional response.

Is the BZW04P53-E3/54 suitable for automotive applications?

Yes, the BZW04P53-E3/54 is AEC-Q101 qualified and explicitly rated for automotive use per Vishay's documentation. It undergoes rigorous stress testing including high-temperature reverse bias (HTRB), high-temperature gate bias (HTGB), and temperature cycling (TCT). Its -55 °C to +175 °C operating range, DO-41 mechanical robustness, and bi-directional clamping make it appropriate for engine control units, body electronics, and infotainment power rails. The BZW04P53-E3/54 meets ISO 7637-2 Pulse 5a requirements when applied per recommended layout guidelines.

Does the BZW04P53-E3/54 have polarity markings?

No, the BZW04P53-E3/54 does not feature polarity markings because it is a bi-directional TVS diode. As confirmed in the Vishay datasheet (Note: "no marking on bi-directional types"), both terminals are functionally identical - the device clamps symmetrically in either direction. This eliminates orientation-dependent placement errors during manual or automated assembly and simplifies routing in AC-coupled or floating signal paths. The BZW04P53-E3/54 relies on its intrinsic junction design rather than external marking for correct operation.

What is the maximum junction temperature rating for the BZW04P53-E3/54?

The BZW04P53-E3/54 has a maximum junction temperature (TJ) rating of +175 °C, validated per JEDEC JESD22-A108. This allows reliable operation in under-hood automotive environments, industrial motor drives, and enclosed power supplies where ambient temperatures exceed 125 °C. Derating curves in the datasheet (Fig. 2 and Fig. 5) define allowable power dissipation versus ambient and lead temperature - enabling thermal design margins for sustained surge duty cycles. The BZW04P53-E3/54 maintains stable VBR and VC performance across its full -55 °C to +175 °C range.

How does the BZW04P53-E3/54 compare to uni-directional TVS diodes in circuit protection?

The BZW04P53-E3/54 provides bi-directional clamping - meaning it protects against positive and negative transients without requiring polarity-specific placement or additional components. In contrast, uni-directional TVS diodes like the BZW04-53 require correct anode/cathode orientation and only clamp in one direction, necessitating dual-device configurations for full AC protection. The BZW04P53-E3/54's symmetric VBR (58.9–68.2 V) and matched VC ensure consistent protection across signal inversions, making it ideal for RS-485, CAN, and sensor differential pairs where polarity reversal may occur. Its DO-41 package also supports legacy through-hole manufacturing.

BZW04P53-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
53V
Voltage - Breakdown (Min):
58.9V
Voltage - Clamping (Max) @ Ipp:
85V
Current - Peak Pulse (10/1000µs):
4.7A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P53-E3/54 FAQ

1.How can I place an order for BZW04P53-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P53-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P53-E3/54 reliable?

The price and inventory of BZW04P53-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P53-E3/54 is usually 5 days.

3.What payment methods are accepted for BZW04P53-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P53-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P53-E3/54?

BZW04P53-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P53-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P53-E3/54?

For technical support, including BZW04P53-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P53-E3/54 requirements.

6.How does Aetrix verify that BZW04P53-E3/54 is sourced from the original manufacturer or authorized distributors?

All BZW04P53-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P53-E3/54 meets industry standards.

7.What is the process for return or replacement of BZW04P53-E3/54?

All BZW04P53-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P53-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P53-E3/54 part is unused and in its original packaging.

Return procedure for BZW04P53-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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