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Vishay General Semiconductor - Diodes Division BZW04P5V8-E3/54
- Part No.:
- BZW04P5V8-E3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
BZW04P5V8-E3/54.pdf
- Description:
- TVS DIODE 5.8VWM 10.5VC DO204AL
- Quantity:
- Payment:
- Shipping:
Inventory:8,514
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Product details
Overview
BZW04P5V8-E3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in signal and power lines. It features a 5.8 V stand-off voltage (VWM), 10.5 V maximum clamping voltage (VC) at 38 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - ideal for safeguarding MOSFETs, ICs, and sensor signal lines against inductive switching transients and ESD in industrial and automotive electronics.
For engineers reviewing the BZW04P5V8-E3/54 datasheet, BZW04P5V8-E3/54 pinout, BZW04P5V8-E3/54 application, or BZW04P5V8-E3/54 equivalent, key selection criteria include its DO-41 (DO-204AL) package, bi-directional polarity, AEC-Q101 qualification, low clamping ratio (VC/VWM ≈ 1.81), and 1000 μA max reverse leakage at VWM - critical for low-power sensor interface and 5 V rail protection designs.
Technical Context
The BZW04P5V8-E3/54 operates as a bi-directional avalanche diode, leveraging glass-passivated junction technology to achieve fast response time (<1 ns) and low incremental surge resistance. Its breakdown voltage range (6.45–7.48 V at 10 mA) ensures reliable triggering above system operating voltage while maintaining tight tolerance.
Designed for repetitive transient suppression, it sustains 400 W peak pulse power under 0.01% duty cycle (10/1000 μs waveform) and derates linearly above 25 °C ambient per Fig. 2. Junction temperature range spans –55 °C to +175 °C, supporting operation in harsh environments including engine control units and industrial motor drives.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 5.8 V - maximum continuous reverse working voltage; defines safe operating ceiling before conduction begins. |
| VBR (min/max) | 6.45 V / 7.48 V at 10 mA - guaranteed avalanche initiation window; ensures consistent turn-on across production lots. |
| VC @ IPPM | 10.5 V at 38 A - clamping voltage during 10/1000 μs surge; limits downstream voltage stress to ≤10.5 V. |
| PPPM | 400 W - peak pulse power handling; supports high-energy transients like ISO 7637-2 Pulse 1/2a without failure. |
| ID @ VWM | 1000 μA - max reverse leakage at 5.8 V; low enough to avoid loading 5 V logic or sensor bias networks. |
| Package | DO-204AL (DO-41) - axial-leaded through-hole package; compatible with legacy PCB layouts and wave soldering. |
| Qualification | AEC-Q101 qualified - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD. |
Pinout & Package
DO-204AL (DO-41) package: axial-leaded, molded epoxy body, matte tin-plated leads compliant with J-STD-002 and JESD22-B102. Bi-directional construction means no cathode marking; both terminals are functionally identical.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode/Cathode (symmetrical) | Transient conduction path | Bi-directional avalanche junction - conducts equally in both polarities when V > VC; no polarity sensitivity in layout. |
| Lead 1 | Terminal connection | Matte tin-plated copper lead; supports solderability up to 275 °C for 10 s (JESD22-B106) and JESD201 Class 1A whisker resistance. |
| Lead 2 | Terminal connection | Identical to Lead 1; symmetric construction enables flexible placement on PCB without orientation constraints. |
Key Features
| Feature | Design Value |
|---|---|
| Glass-passivated chip junction | Enables stable, repeatable avalanche characteristics and long-term reliability under thermal cycling. |
| 400 W peak pulse power (10/1000 μs) | Withstands high-energy transients common in automotive load-dump and industrial relay-switching events. |
| AEC-Q101 qualification | Validated for automotive applications including powertrain, body electronics, and ADAS sensor interfaces. |
| UL 94 V-0 molding compound | Self-extinguishing epoxy housing meets flammability safety requirements for enclosed industrial equipment. |
| Low clamping ratio (VC/VWM = 1.81) | Minimizes overvoltage overshoot during clamping - critical for protecting 5 V tolerant I/O pins and analog sensors. |
Applications
| Automotive Sensor Protection | Industrial PLC I/O Protection |
|---|---|
Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load-dump and ESD in vehicle ECUs. IC Role / Device Role / Timing Role: Bi-directional TVS clamp placed directly at connector entry point to shunt transients before reaching PHY layer. Use Value: Clamps 5 V rail to ≤10.5 V during 38 A surge, preserving signal integrity and preventing latch-up in 5 V-tolerant transceivers. |
Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to relay coil flyback and field wiring surges. IC Role / Device Role / Timing Role: Primary overvoltage clamp on 24 V DC input channels, mounted upstream of optocoupler or Schmitt trigger input stage. Use Value: Limits transient voltage to safe levels within 1 ns, enabling reliable detection of valid logic states despite ±1 kV EFT bursts. |
| Consumer Power Adapter Output | Telecom Line Interface Protection |
Use Scenario: Secondary-side overvoltage suppression on 5 V USB charging outputs in wall adapters subject to lightning-induced surges. IC Role / Device Role / Timing Role: Final-stage TVS on low-voltage output rail, placed after DC-DC converter and before USB port connector. Use Value: Absorbs 400 W pulses without degradation, maintaining output regulation and preventing damage to connected mobile devices. |
Use Scenario: Protecting Ethernet PHY or DSL line drivers from induced surges on outdoor telecom drop cables. IC Role / Device Role / Timing Role: Bi-directional transient suppressor on differential pair (e.g., TX+/TX−), referenced to local ground plane. Use Value: Symmetric clamping preserves signal balance and common-mode rejection while limiting differential overvoltage to <11 V. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ5.0A | Uni-directional; 5.0 V VWM; DO-214AA (SMB) surface-mount package; 600 W PPPM. | Requires polarity-aware layout; better suited for PCB space-constrained 5 V rail protection where board area is limited. | Select SMBJ5.0A only if SMT assembly is mandatory and uni-directional protection suffices for the circuit topology. |
| P6KE6.8A | Uni-directional; 6.8 V VWM; DO-15 package; 600 W PPPM; higher VC (10.5 V same, but higher VBR spread). | Larger DO-15 footprint; wider VBR tolerance (6.45–7.65 V) may reduce margin in precision 5 V systems. | Choose P6KE6.8A only for cost-sensitive industrial designs where AEC-Q101 is not required and DO-41 footprint compatibility is secondary. |
Compared with SMBJ5.0A and P6KE6.8A, the BZW04P5V8-E3/54 offers bi-directional symmetry in a legacy-compatible DO-41 package with AEC-Q101 validation - making it uniquely suitable for automotive and retrofit industrial applications requiring polarity-agnostic, through-hole surge protection at 5.8 V standoff.
Availability
BZW04P5V8-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and consumer power adapter outputs requiring stable component supply, long-lifecycle support, and AEC-Q101 compliance.
Supply support for BZW04P5V8-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power handling, and automotive qualification.
The BZW04P series belongs to Vishay's TransZorb® TVS family, engineered specifically for high-energy transient suppression in automotive, industrial, and telecom infrastructure - prioritizing low clamping voltage, fast response, and AEC-Q101 robustness.
FAQ
What is the polarity configuration of BZW04P5V8-E3/54?
The BZW04P5V8-E3/54 is a bi-directional TVS diode, meaning it provides symmetrical transient suppression in both forward and reverse directions. Unlike uni-directional variants, it has no cathode marking and functions identically regardless of terminal orientation - simplifying PCB layout and eliminating polarity verification during assembly.
Does BZW04P5V8-E3/54 meet automotive qualification standards?
Yes, BZW04P5V8-E3/54 is AEC-Q101 qualified, having passed stress tests including high-temperature reverse bias (HTRB), temperature cycling, and ESD per JESD22-A114. This certification confirms its suitability for automotive applications such as engine control, body electronics, and ADAS sensor protection where reliability under thermal and electrical stress is critical.
What is the maximum clamping voltage of BZW04P5V8-E3/54 under surge conditions?
The BZW04P5V8-E3/54 exhibits a maximum clamping voltage (VC) of 10.5 V when subjected to its rated peak pulse current of 38 A using the standard 10/1000 μs waveform. This value is measured at the device terminals and represents the upper voltage limit imposed on protected circuits during transient events - essential for ensuring compatibility with 5 V logic and analog front-ends.
Can BZW04P5V8-E3/54 be used in place of a uni-directional TVS like BZW04-5V8?
No - BZW04P5V8-E3/54 and BZW04-5V8 are distinct part numbers with different polarity configurations: BZW04P5V8-E3/54 is bi-directional, while BZW04-5V8 is uni-directional. Substitution requires verifying circuit topology; replacing a uni-directional TVS with a bi-directional one may compromise protection in DC-biased lines where reverse conduction is undesirable.
What packaging format is supplied for BZW04P5V8-E3/54?
BZW04P5V8-E3/54 is supplied in 13" diameter paper tape and reel format (package code 54), with a base quantity of 550 units per reel. The "E3" suffix indicates RoHS-compliant, commercial-grade construction with JESD201 Class 1A whisker resistance - suitable for automated insertion and wave soldering processes.
BZW04P5V8-E3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 5.8V
- Voltage - Breakdown (Min):
- 6.45V
- Voltage - Clamping (Max) @ Ipp:
- 10.5V
- Current - Peak Pulse (10/1000µs):
- 38A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
BZW04P5V8-E3/54 FAQ
1.How can I place an order for BZW04P5V8-E3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for BZW04P5V8-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BZW04P5V8-E3/54 reliable?
The price and inventory of BZW04P5V8-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P5V8-E3/54 is usually 5 days.
3.What payment methods are accepted for BZW04P5V8-E3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P5V8-E3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BZW04P5V8-E3/54?
BZW04P5V8-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BZW04P5V8-E3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BZW04P5V8-E3/54?
For technical support, including BZW04P5V8-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P5V8-E3/54 requirements.
6.How does Aetrix verify that BZW04P5V8-E3/54 is sourced from the original manufacturer or authorized distributors?
All BZW04P5V8-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P5V8-E3/54 meets industry standards.
7.What is the process for return or replacement of BZW04P5V8-E3/54?
All BZW04P5V8-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P5V8-E3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BZW04P5V8-E3/54 part is unused and in its original packaging.
Return procedure for BZW04P5V8-E3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
BZW04P5V8-E3/54 Tags
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