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Vishay General Semiconductor - Diodes Division BZW04P5V8-E3/73

Part No.:
BZW04P5V8-E3/73
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P5V8-E3/73.pdf
Description:
TVS DIODE 5.8VWM 10.5VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,817

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Product details

Overview

BZW04P5V8-E3/73 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection on signal and power lines. It features a 5.8 V stand-off voltage (VWM), 10.5 V clamping voltage (VC) at 38 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) capability with 10/1000 μs waveform - ideal for safeguarding sensitive ICs and MOSFETs against inductive switching transients in industrial sensor interfaces.

For engineers reviewing the BZW04P5V8-E3/73 datasheet, BZW04P5V8-E3/73 pinout, BZW04P5V8-E3/73 application, or BZW04P5V8-E3/73 equivalent, key selection criteria include its DO-41 package compatibility, bi-directional clamping symmetry, AEC-Q101 qualification status, low 0.057 %/°C temperature coefficient of breakdown voltage, and 1000 μA maximum reverse leakage at VWM - all critical for automotive-grade ESD and surge resilience in constrained layouts.

Technical Context

This bi-directional TVS diode operates symmetrically in both polarities, delivering consistent clamping performance without polarity dependency. Its glass-passivated junction ensures stable breakdown behavior and fast response (<1 ns), while the 10/1000 μs waveform rating reflects standardized surge immunity per ANSI/IEEE C62.35.

The device sustains repetitive 400 W pulses at 0.01 % duty cycle and derates linearly above 25 °C ambient, with maximum junction temperature rated at +175 °C. Its 1.5 W steady-state power dissipation (PD) and matte tin-plated leads compliant to J-STD-002 support reliable soldering and long-term thermal stability in high-reliability PCB assemblies.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 5.8 V - Maximum continuous reverse operating voltage before clamping initiates; defines safe working margin below breakdown.
VBR (min/max) 6.45 V / 7.48 V at 10 mA - Tight breakdown voltage window ensures predictable turn-on across production lots.
VC @ IPPM 10.5 V at 38 A - Clamping voltage under full 400 W surge; limits downstream voltage stress during transient events.
PPPM 400 W - Peak pulse power handling with 10/1000 μs waveform; meets IEC 61000-4-5 Level 3 surge requirements.
ID @ VWM 1000 μA - Low reverse leakage preserves signal integrity and minimizes standby power loss in high-impedance circuits.
TJ max. +175 °C - Enables operation in under-hood automotive and industrial environments without thermal derating penalties.
Package DO-204AL (DO-41) - Standard axial-leaded through-hole package compatible with legacy assembly processes and manual repair.

Pinout & Package

DO-204AL (DO-41) molded epoxy package with matte tin-plated leads; bi-directional construction means no polarity marking - terminals are functionally identical and interchangeable.

Pin/Terminal Circuit Role Design Meaning
Anode/Cathode (symmetrical) Bi-directional transient conduction path Either lead serves as input/output terminal; no cathode band - enables flexible PCB layout without orientation constraints.

Key Features

Feature Design Value
Glass passivated chip junction Ensures stable, repeatable breakdown voltage and long-term reliability under thermal cycling and humidity stress.
AEC-Q101 qualified Validated for automotive electronics use including engine control units, body modules, and ADAS sensor interfaces.
400 W peak pulse power (10/1000 μs) Withstands repeated lightning-induced surges and inductive kickback without degradation in automotive and industrial systems.
Low incremental surge resistance Minimizes voltage overshoot during fast-rising transients, improving protection margin for 3.3 V and 5 V logic interfaces.
RoHS-compliant, JESD201 Class 1A whisker tested Meets global environmental regulations and prevents tin whisker growth in high-vibration applications like transportation electronics.

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and ESD in vehicle ECUs.

IC Role / Device Role / Timing Role: Bi-directional clamping element placed directly at connector entry point to shunt transients before reaching signal conditioning circuitry.

Use Value: 10.5 V clamping voltage ensures 3.3 V/5 V interface ICs remain within absolute maximum ratings during 100 V/100 ms load dump events.

Use Scenario: Safeguarding 24 V digital input modules in programmable logic controllers against field-wiring induced surges and relay coil flyback.

IC Role / Device Role / Timing Role: Primary surge suppression device mounted across input terminals to clamp common-mode transients up to ±1 kV.

Use Value: 400 W peak power rating supports compliance with IEC 61000-4-4 (EFT) and IEC 61000-4-5 (surge) immunity testing at system level.

Consumer Power Adapter Input Telecom Line Interface Protection

Use Scenario: Secondary-side overvoltage protection in AC/DC adapters for USB-C PD and smart home hubs exposed to mains-borne transients.

IC Role / Device Role / Timing Role: Standoff-clamp TVS placed after rectification but before primary DC-DC controller to limit voltage spikes on bulk capacitor rails.

Use Value: 5.8 V VWM allows seamless integration with 5 V output regulation while 10.5 V VC prevents latch-up in synchronous rectifier MOSFETs.

Use Scenario: Protecting Ethernet PHY front-ends and DSL line drivers from lightning-induced surges on outdoor telecom lines.

IC Role / Device Role / Timing Role: Bi-directional transient suppressor installed differential-mode across twisted-pair lines prior to transformer coupling.

Use Value: Symmetrical clamping ensures equal protection for both line polarities, maintaining signal integrity in full-duplex communication links.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ5.0A Unidirectional; 5.0 V VWM; SMA package (surface-mount); 600 W PPPM rating. Requires polarity-aware placement; better suited for space-constrained SMT designs with higher surge margin. Select when board real estate is limited and unidirectional protection suffices with tighter VWM tolerance.
P6KE6.8A Unidirectional; 6.8 V VWM; DO-15 package; 600 W PPPM; higher VF and larger footprint. Larger thermal mass but lower clamping ratio; less precise VBR tolerance than BZW04P5V8-E3/73. Choose for legacy DO-15 socket compatibility or where higher single-pulse energy absorption is prioritized over precision clamping.

Compared with SMBJ5.0A and P6KE6.8A, BZW04P5V8-E3/73 offers bi-directional symmetry in a compact DO-41 through-hole package with tighter VBR tolerance (±7.5 %), lower temperature coefficient (0.057 %/°C), and AEC-Q101 qualification - making it uniquely suitable for new automotive and industrial designs requiring polarity-agnostic, high-reliability surge suppression.

Availability

BZW04P5V8-E3/73 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, and telecom line protection requiring stable component supply, long-lifecycle support, and traceable RoHS-compliant sourcing.

Supply support for BZW04P5V8-E3/73 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices engineered for reliability and performance in harsh environments.

The BZW04P5V8-E3/73 belongs to Vishay's TransZorb® family of TVS diodes, developed specifically for high-energy transient suppression in automotive, industrial, and telecommunications infrastructure where AEC-Q101 compliance and repeatable clamping behavior are mandatory.

FAQ

What is the clamping voltage of BZW04P5V8-E3/73 under maximum surge conditions?

The BZW04P5V8-E3/73 has a maximum clamping voltage (VC) of 10.5 V at 38 A peak pulse current (IPPM), measured with a 10/1000 μs waveform. This value represents the upper voltage limit imposed on protected circuitry during a full-rated 400 W transient event, ensuring downstream 5 V logic remains within safe operating margins. The clamping performance is verified per ANSI/IEEE C62.35 standards and applies equally in both directions due to its bi-directional design.

Is BZW04P5V8-E3/73 suitable for automotive applications?

Yes, BZW04P5V8-E3/73 is AEC-Q101 qualified and explicitly rated for automotive use. Its DO-41 package, +175 °C maximum junction temperature, glass-passivated junction, and low temperature coefficient (0.057 %/°C) meet stringent requirements for engine bay, chassis, and ADAS sensor modules. Vishay's documentation confirms qualification per AEC-Q101 Rev D, including HTOL, TCT, and ESD testing - making BZW04P5V8-E3/73 appropriate for safety-critical vehicle subsystems.

How does the bi-directional nature of BZW04P5V8-E3/73 affect PCB layout?

The bi-directional architecture of BZW04P5V8-E3/73 eliminates polarity marking - there is no cathode band, and either lead functions identically. This simplifies PCB layout by removing orientation constraints during placement and enabling direct replacement of failed units without verifying terminal alignment. It also avoids risk of misplacement-induced open-circuit failure, which is especially valuable in high-mix manufacturing and field repair scenarios involving multiple TVS variants.

What is the maximum reverse leakage current for BZW04P5V8-E3/73 at its stand-off voltage?

At its 5.8 V stand-off voltage (VWM), the BZW04P5V8-E3/73 exhibits a maximum reverse leakage current (ID) of 1000 μA at 25 °C. This specification is confirmed in the Vishay datasheet (Document Number: 88316, Table "ELECTRICAL CHARACTERISTICS") and remains stable across temperature due to the device's low temperature coefficient. The leakage value is sufficiently low to avoid loading high-impedance sensor outputs or compromising battery-powered standby current budgets.

Does BZW04P5V8-E3/73 require heatsinking in typical applications?

No, BZW04P5V8-E3/73 does not require external heatsinking for transient suppression duty cycles. Its 1.5 W steady-state power dissipation (PD) rating assumes operation on an infinite heatsink at TL = 75 °C, but normal use involves only brief, non-repetitive surges (0.01 % duty cycle). In standard PCB layouts with 1 oz copper and minimal trace length, thermal rise remains negligible - validated by Vishay's derating curve (Fig. 2) showing >90 % power retention up to 100 °C ambient.

BZW04P5V8-E3/73 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
5.8V
Voltage - Breakdown (Min):
6.45V
Voltage - Clamping (Max) @ Ipp:
10.5V
Current - Peak Pulse (10/1000µs):
38A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P5V8-E3/73 FAQ

1.How can I place an order for BZW04P5V8-E3/73 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P5V8-E3/73 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P5V8-E3/73 reliable?

The price and inventory of BZW04P5V8-E3/73 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P5V8-E3/73 is usually 5 days.

3.What payment methods are accepted for BZW04P5V8-E3/73?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P5V8-E3/73 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P5V8-E3/73?

BZW04P5V8-E3/73 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P5V8-E3/73 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P5V8-E3/73?

For technical support, including BZW04P5V8-E3/73 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P5V8-E3/73 requirements.

6.How does Aetrix verify that BZW04P5V8-E3/73 is sourced from the original manufacturer or authorized distributors?

All BZW04P5V8-E3/73 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P5V8-E3/73 meets industry standards.

7.What is the process for return or replacement of BZW04P5V8-E3/73?

All BZW04P5V8-E3/73 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P5V8-E3/73, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P5V8-E3/73 part is unused and in its original packaging.

Return procedure for BZW04P5V8-E3/73:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04P5V8-E3/73 Tags

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