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Vishay General Semiconductor - Diodes Division BZW04P6V4B-E3/54
- Part No.:
- BZW04P6V4B-E3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
BZW04P6V4B-E3/54.pdf
- Description:
- TVS DIODE 6.4VWM 11.3VC DO204AL
- Quantity:
- Payment:
- Shipping:
Inventory:4,138
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Product details
Overview
BZW04P6V4B-E3/54 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in signal and power lines. It features a 6.4 V stand-off voltage (VWM), 11.3 V clamping voltage (VC) at 35.4 A peak pulse current (IPPM), and 400 W peak pulse power (PPPM) with 10/1000 μs waveform - ideal for safeguarding MOSFETs, ICs, and sensor signal lines against inductive switching transients.
For engineers reviewing the BZW04P6V4B-E3/54 datasheet, BZW04P6V4B-E3/54 pinout, BZW04P6V4B-E3/54 application, or BZW04P6V4B-E3/54 equivalent, key selection criteria include its DO-204AL (DO-41) axial package, bi-directional symmetry, AEC-Q101 qualification, low clamping ratio (VC/VWM ≈ 1.77), and 0.061 %/°C breakdown voltage temperature coefficient.
Technical Context
This TVS diode operates as a voltage-clamped shunt protector: during transient events exceeding its breakdown voltage (VBR = 7.13–8.25 V), it rapidly avalanches to divert surge current away from downstream circuitry. Its glass-passivated junction ensures stable leakage performance and fast response time (<1 ns).
Rated for 400 W peak pulse power under 10/1000 μs waveform with 0.01 % duty cycle, it sustains repetitive surges while maintaining thermal stability up to TJ = 175 °C. The bi-directional configuration eliminates polarity concerns in AC-coupled or differential signal paths.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 6.4 V - maximum continuous reverse working voltage before clamping begins; defines safe operating margin for 5 V logic/sensor rails. |
| VBR (min/max) | 7.13 V / 8.25 V at 10 mA - precise avalanche onset range ensuring reliable triggering without premature conduction. |
| VC @ IPPM | 11.3 V at 35.4 A - clamping voltage limits protected circuit stress during worst-case 400 W transient; VC/VWM = 1.77. |
| PPPM | 400 W - peak pulse power handling per 10/1000 μs waveform; enables protection against IEC 61000-4-5 Level 4 surges. |
| ID @ VWM | 500 μA - maximum reverse leakage at 6.4 V; low enough to avoid loading sensitive analog or high-impedance inputs. |
| TJ max. | 175 °C - maximum junction temperature supports operation in under-hood automotive and industrial environments. |
| AEC-Q101 | Qualified - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing. |
Pinout & Package
Package: DO-204AL (DO-41), axial leaded, epoxy-molded case meeting UL 94 V-0 flammability rating. Matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards. No polarity marking - bi-directional symmetry confirmed.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode/Cathode (symmetrical) | Bi-directional avalanche junction terminals | No functional distinction; either end connects to protected line or ground - enables single-component placement on AC or floating nodes. |
Key Features
| Feature | Design Value |
|---|---|
| Glass-passivated chip junction | Ensures stable electrical parameters and long-term reliability under thermal cycling and humidity exposure. |
| 400 W peak pulse power (10/1000 μs) | Provides robust immunity against lightning-induced surges and inductive kickback in 12 V/24 V systems. |
| AEC-Q101 qualified | Validated for automotive applications including engine control units, body electronics, and ADAS sensor interfaces. |
| Low incremental surge resistance | Minimizes voltage overshoot during fast-rising transients (<1 ns response), improving protection fidelity. |
| RoHS-compliant, JESD201 Class 1A whisker tested | Meets automotive and industrial environmental compliance requirements with proven lead-finish reliability. |
Applications
| Automotive Sensor Protection | Industrial PLC I/O Protection |
|---|---|
Use Scenario: Protecting CAN/LIN bus transceivers and analog sensor outputs (e.g., pressure, temperature) from load-dump and ISO 7637-2 pulses. IC Role / Device Role / Timing Role: Shunt-type transient suppressor placed between signal line and chassis ground, clamping transients within nanoseconds. Use Value: Prevents latch-up or permanent damage to 5 V/3.3 V interface ICs by limiting voltage to ≤11.3 V during 35.4 A surges. |
Use Scenario: Safeguarding digital input modules in programmable logic controllers exposed to relay coil flyback and motor drive noise. IC Role / Device Role / Timing Role: Bi-directional voltage clamp across 24 V DC input terminals, absorbing repetitive inductive spikes. Use Value: Enables >100,000 surge cycles without parameter drift due to glass-passivated junction and 175 °C TJ rating. |
| Consumer Power Adapter Input | Telecom Line Interface |
Use Scenario: Secondary-side overvoltage suppression in AC/DC adapters and USB PD chargers subjected to mains-borne transients. IC Role / Device Role / Timing Role: Standoff-rated protector on +5 V/+9 V output rails, activated only during fault conditions. Use Value: Maintains <500 μA leakage at 6.4 V to avoid efficiency loss while delivering 400 W clamping capability. |
Use Scenario: Primary protection for Ethernet PHYs and DSL line drivers against ESD (IEC 61000-4-2) and surge (IEC 61000-4-5). IC Role / Device Role / Timing Role: Bi-directional TVS on differential pairs (e.g., TX+/TX−), symmetrically referenced to common-mode ground. Use Value: Matches differential impedance and avoids signal distortion due to low capacitance (<100 pF typical) and matched VBR tolerance. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ6.0A | Uni-directional; 6.0 V VWM; DO-214AA package; 600 W PPPM; higher VF (3.5 V) | Requires polarity-aware layout; better suited for DC-biased rails where forward conduction may occur. | Select when higher pulse power is needed and unidirectional operation is acceptable. |
| P6KE6.8A | Uni-directional; 6.8 V VWM; DO-15 package; 600 W PPPM; larger footprint; no AEC-Q101 qualification | Larger mechanical size limits PCB density; lacks automotive qualification and tighter VBR tolerance. | Choose for cost-sensitive industrial designs where AEC-Q101 is not required and board space permits. |
Compared with SMBJ6.0A and P6KE6.8A, BZW04P6V4B-E3/54 offers bi-directional symmetry in a compact DO-41 package with AEC-Q101 validation - making it optimal for space-constrained, polarity-agnostic, and automotive-grade protection where clamping precision and reliability are critical.
Availability
BZW04P6V4B-E3/54 is available at Aetrix Electronics and suitable for automotive sensor interfaces, industrial PLC I/O modules, consumer power adapter outputs, and telecom line drivers requiring stable component supply across production lifecycles.
Supply support for BZW04P6V4B-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, power handling, and automotive qualification.
The BZW04P series belongs to Vishay's TransZorb® TVS family, engineered specifically for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom infrastructure applications demanding AEC-Q101 compliance and repeatable clamping performance.
FAQ
What is the clamping voltage of BZW04P6V4B-E3/54 and how does it protect downstream components?
The BZW04P6V4B-E3/54 has a maximum clamping voltage (VC) of 11.3 V at 35.4 A peak pulse current. This means that during a transient event, the device limits the voltage seen by downstream components to ≤11.3 V - well below typical 15 V absolute maximum ratings of 5 V logic ICs and MOSFETs. Its fast avalanche response (<1 ns) ensures minimal overshoot, preserving signal integrity and preventing latch-up or gate oxide damage in protected circuits.
Is BZW04P6V4B-E3/54 suitable for automotive applications?
Yes, BZW04P6V4B-E3/54 is AEC-Q101 qualified and explicitly rated for automotive use. It meets rigorous stress tests including temperature cycling, highly accelerated life testing (HALT), and ESD robustness per JESD22-A114. Its 175 °C maximum junction temperature and DO-204AL package with matte tin leads support under-hood and body-control module deployments where thermal and mechanical reliability are essential.
How does the bi-directional design of BZW04P6V4B-E3/54 affect circuit layout?
The bi-directional nature of BZW04P6V4B-E3/54 eliminates polarity constraints: either lead can connect to the protected line or ground. This simplifies PCB layout for AC-coupled signals, differential buses (e.g., RS-485, CAN), or floating references. Unlike uni-directional TVS diodes, no cathode band marking is present - reducing assembly errors and enabling single-BOM usage across multiple signal types.
What is the significance of the "E3/54" suffix in BZW04P6V4B-E3/54?
The "E3" denotes RoHS-compliant, commercial-grade packaging per JESD201 Class 1A whisker testing; "54" specifies the preferred package code for 13-inch paper tape and reel delivery (550 units per reel). This ordering format ensures traceable, standardized logistics and compatibility with automated SMT placement equipment - critical for high-volume manufacturing of BZW04P6V4B-E3/54 into automotive and industrial assemblies.
Can BZW04P6V4B-E3/54 be used in place of a uni-directional TVS like SMBJ6.0A?
BZW04P6V4B-E3/54 is not a direct replacement for uni-directional TVS diodes such as SMBJ6.0A in DC-biased circuits where forward conduction occurs, because it conducts equally in both directions. However, it is functionally superior in AC, differential, or floating-node applications - offering identical VWM and VC performance without polarity sensitivity. Always verify circuit topology and bias conditions before substitution.
BZW04P6V4B-E3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Type:
- Zener
- Unidirectional Channels:
- -
- Bidirectional Channels:
- 1
- Voltage - Reverse Standoff (Typ):
- 6.4V
- Voltage - Breakdown (Min):
- 7.13V
- Voltage - Clamping (Max) @ Ipp:
- 11.3V
- Current - Peak Pulse (10/1000µs):
- 35.4A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
BZW04P6V4B-E3/54 FAQ
1.How can I place an order for BZW04P6V4B-E3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for BZW04P6V4B-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for BZW04P6V4B-E3/54 reliable?
The price and inventory of BZW04P6V4B-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P6V4B-E3/54 is usually 5 days.
3.What payment methods are accepted for BZW04P6V4B-E3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P6V4B-E3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for BZW04P6V4B-E3/54?
BZW04P6V4B-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your BZW04P6V4B-E3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for BZW04P6V4B-E3/54?
For technical support, including BZW04P6V4B-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P6V4B-E3/54 requirements.
6.How does Aetrix verify that BZW04P6V4B-E3/54 is sourced from the original manufacturer or authorized distributors?
All BZW04P6V4B-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P6V4B-E3/54 meets industry standards.
7.What is the process for return or replacement of BZW04P6V4B-E3/54?
All BZW04P6V4B-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P6V4B-E3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The BZW04P6V4B-E3/54 part is unused and in its original packaging.
Return procedure for BZW04P6V4B-E3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
BZW04P6V4B-E3/54 Tags
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