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Vishay General Semiconductor - Diodes Division BZW04P85-E3/73

Part No.:
BZW04P85-E3/73
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixBZW04P85-E3/73.pdf
Description:
TVS DIODE 85.5VWM 137VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,141

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Product details

Overview

BZW04P85-E3/73 from Vishay General Semiconductor is a bi-directional TransZorb® transient voltage suppressor (TVS) diode designed for robust overvoltage protection in signal and power lines. It features a 85.5 V stand-off voltage (VWM), 137 V maximum clamping voltage (VC) at 2.9 A peak pulse current, and 400 W peak pulse power rating with 10/1000 µs waveform - deployed to safeguard MOSFETs, ICs, and sensor interfaces against inductive switching transients and ESD in industrial and automotive control systems.

For engineers reviewing the BZW04P85-E3/73 datasheet, BZW04P85-E3/73 pinout, BZW04P85-E3/73 application, or BZW04P85-E3/73 equivalent, key selection criteria include its DO-204AL (DO-41) axial package, bi-directional symmetry, AEC-Q101 qualification, low leakage (<1 µA at VWM), and temperature coefficient of breakdown voltage (0.106 %/°C).

Technical Context

This bi-directional TVS diode operates symmetrically in both polarities, with identical electrical characteristics in forward and reverse directions. Its glass-passivated junction enables fast response time (<1 ns), low incremental surge resistance, and stable clamping performance under repetitive 10/1000 µs transients at 0.01% duty cycle.

The device is rated for 175 °C maximum junction temperature and derates linearly above 25 °C ambient per Fig. 2; it supports soldering up to 275 °C for 10 s (JESD22-B106) and meets JESD201 Class 1A whisker resistance (E3 suffix).

Key Specifications

Parameter Value and Actual Design Meaning
VWM 85.5 V - Maximum continuous working voltage before clamping begins; defines safe operating margin for 72–85 V nominal DC bus or signal lines.
VC @ IPPM 137 V - Clamped voltage at 2.9 A peak pulse current; limits downstream voltage stress during 10/1000 µs transients.
PPPM 400 W - Peak pulse power handling capability; sustains standardized lightning/surge immunity per IEC 61000-4-5.
IPPM 2.9 A - Peak pulse current supported at VC; correlates to transient energy absorption of ~0.29 J (10/1000 µs).
TJ max. 175 °C - Maximum junction temperature; enables operation in under-hood automotive or high-ambient industrial environments.
Leakage @ VWM <1 µA - Ultra-low reverse leakage ensures minimal power loss and signal integrity in high-impedance monitoring circuits.
Temp. Coeff. VBR 0.106 %/°C - Predictable drift of breakdown voltage with temperature; critical for precision clamping across -55 to +175 °C range.

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, epoxy-molded case meeting UL 94 V-0 flammability rating. Matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards. No polarity marking - bi-directional symmetry confirmed.

Pin/Terminal Circuit Role Design Meaning
Anode / Cathode (symmetrical) Bi-directional transient conduction path No functional distinction between leads; either terminal serves as input/output for bidirectional surge suppression.

Key Features

Feature Design Value
Bi-directional clamping Identical VBR, VC, and IPPM in both polarities - eliminates need for orientation-aware PCB layout in AC-coupled or floating lines.
AEC-Q101 qualification Validated for automotive-grade reliability including temperature cycling, HTRB, and surge endurance - suitable for engine control, body electronics, and ADAS sensors.
Glass passivated junction Enables sub-nanosecond response and stable long-term parametric performance under repeated surge stress without degradation.
RoHS-compliant E3 suffix Meets JESD201 Class 1A whisker resistance and Directive 2011/65/EU - certified for commercial and automotive production use.
400 W 10/1000 µs rating Supports Level 4 IEC 61000-4-5 surge immunity (4 kV line-to-earth) when properly coordinated with upstream impedance.

Applications

Automotive Power Line Protection Industrial Sensor Interface Protection

Use Scenario: Protecting LIN bus transceivers and microcontroller I/O pins from load-dump and jump-start transients in 12 V vehicle subsystems.

IC Role / Device Role / Timing Role: Bi-directional voltage clamp placed directly at connector entry point to limit transient excursions below IC absolute maximum ratings.

Use Value: Prevents latch-up or gate oxide damage in 3.3 V/5 V logic by clamping spikes to ≤137 V while maintaining <1 µA leakage at 85.5 V nominal.

Use Scenario: Safeguarding analog outputs of pressure/temperature sensors in PLC modules exposed to relay coil flyback and motor drive noise.

IC Role / Device Role / Timing Role: Low-capacitance TVS shunting transient energy away from precision op-amp inputs and ADC front-ends.

Use Value: Enables reliable 16-bit measurement accuracy by suppressing >1 kV transients without signal distortion or DC offset shift.

Telecom Line Surge Suppression Consumer Appliance Motor Control

Use Scenario: Secondary-level protection on DSL/VDSL line cards where primary GDTs handle bulk energy and BZW04P85-E3/73 refines clamping.

IC Role / Device Role / Timing Role: Fast-response secondary clamp coordinating with upstream protection to achieve <100 ns total response and controlled let-through voltage.

Use Value: Reduces residual surge voltage to levels compatible with 100 V-rated Ethernet PHYs and line drivers without adding series impedance.

Use Scenario: Suppressing commutation spikes from universal motor brushes in washing machines and HVAC blowers connected to MCU-based speed controllers.

IC Role / Device Role / Timing Role: Axial DO-41 device mounted near motor terminals to absorb inductive kickback before it couples into control logic.

Use Value: Extends MCU lifetime by limiting voltage overshoot to 137 V despite 200+ V flyback events, validated per AEC-Q101 temperature cycling.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ85CA Same VWM (85 V), but SMC package (surface-mount); 600 W PPPM, higher IPPM (33.3 A), larger footprint. Preferred for automated assembly and higher-power board-level protection; not axial-replaceable. Select SMBJ85CA when space allows SMC footprint and higher surge margin is required; BZW04P85-E3/73 remains optimal for through-hole legacy designs and service replacement.
P6KE85CA Same DO-15 package and bi-directionality; lower PPPM (600 W), but higher VC (139 V), same VWM (85 V), larger body size. Legacy industrial design compatibility; slightly higher clamping increases stress on downstream devices. Choose P6KE85CA only if existing PCB silkscreen and hole pattern match DO-15; BZW04P85-E3/73 offers tighter VC tolerance and AEC-Q101 qualification.

Compared with SMBJ85CA and P6KE85CA, BZW04P85-E3/73 delivers superior thermal stability (175 °C TJ max), AEC-Q101 validation, and lower clamping voltage - making it the preferred choice for new automotive and high-reliability industrial designs requiring axial mounting.

Availability

BZW04P85-E3/73 is available at Aetrix Electronics and suitable for automotive power line protection, industrial sensor interface protection, telecom line surge suppression, and consumer appliance motor control requiring stable component supply and long-term lifecycle support.

Supply support for BZW04P85-E3/73 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, efficiency, and application-specific optimization.

The BZW04P series belongs to Vishay's TransZorb® TVS family engineered for high-energy transient suppression in harsh environments - targeting automotive, industrial, and telecom applications demanding AEC-Q101 compliance and repeatable clamping performance.

FAQ

What is the maximum clamping voltage of BZW04P85-E3/73 under standard test conditions?

The BZW04P85-E3/73 has a maximum clamping voltage (VC) of 137 V when subjected to its rated peak pulse current of 2.9 A using the 10/1000 µs waveform. This value is measured per IEC 61000-4-5 and ensures predictable overvoltage limiting for downstream components such as MCUs and transceivers. The BZW04P85-E3/73 maintains this clamping performance across its full operating temperature range.

Is BZW04P85-E3/73 suitable for automotive applications?

Yes, BZW04P85-E3/73 is AEC-Q101 qualified and explicitly rated for automotive use, including under-hood environments. Its 175 °C maximum junction temperature, glass-passivated junction, and robust surge endurance make it appropriate for protecting LIN/CAN node power rails, sensor interfaces, and body control modules. The E3/73 suffix confirms RoHS compliance and JESD201 Class 1A whisker resistance required for automotive production.

Does BZW04P85-E3/73 have polarity markings on the package?

No, BZW04P85-E3/73 is a bi-directional TVS diode and carries no polarity marking on its DO-204AL (DO-41) package. Both leads are functionally identical, enabling installation without orientation concern - a key advantage for protecting AC-coupled lines, differential buses, or floating grounds where polarity reversal may occur.

What is the standoff voltage (VWM) of BZW04P85-E3/73, and how does it relate to system design?

The standoff voltage (VWM) of BZW04P85-E3/73 is 85.5 V - the maximum continuous DC or RMS voltage the device can withstand without entering conduction. In system design, VWM must exceed the normal operating voltage (e.g., 72 V nominal battery systems) by ≥10% to avoid leakage-induced power loss or false triggering, while remaining well below the protected IC's absolute maximum rating.

How does the temperature coefficient of BZW04P85-E3/73 affect its breakdown behavior?

The BZW04P85-E3/73 has a maximum temperature coefficient of breakdown voltage (VBR) of 0.106 %/°C, meaning its breakdown threshold increases predictably with junction temperature. This positive TC ensures stable, non-catastrophic clamping during sustained overvoltage events and prevents thermal runaway - a critical feature for reliability in high-ambient environments like engine compartments or industrial enclosures.

BZW04P85-E3/73 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
85.5V
Voltage - Breakdown (Min):
95V
Voltage - Clamping (Max) @ Ipp:
137V
Current - Peak Pulse (10/1000µs):
2.9A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

BZW04P85-E3/73 FAQ

1.How can I place an order for BZW04P85-E3/73 through Aetrix?

Please submit a Request for Quotation (RFQ) for BZW04P85-E3/73 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for BZW04P85-E3/73 reliable?

The price and inventory of BZW04P85-E3/73 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for BZW04P85-E3/73 is usually 5 days.

3.What payment methods are accepted for BZW04P85-E3/73?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for BZW04P85-E3/73 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for BZW04P85-E3/73?

BZW04P85-E3/73 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your BZW04P85-E3/73 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for BZW04P85-E3/73?

For technical support, including BZW04P85-E3/73 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your BZW04P85-E3/73 requirements.

6.How does Aetrix verify that BZW04P85-E3/73 is sourced from the original manufacturer or authorized distributors?

All BZW04P85-E3/73 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that BZW04P85-E3/73 meets industry standards.

7.What is the process for return or replacement of BZW04P85-E3/73?

All BZW04P85-E3/73 units undergo pre-shipment inspection (PSI). If there is an issue with BZW04P85-E3/73, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The BZW04P85-E3/73 part is unused and in its original packaging.

Return procedure for BZW04P85-E3/73:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

BZW04P85-E3/73 Tags

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