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Infineon Technologies DD160N22KHPSA2

Part No.:
DD160N22KHPSA2
Manufacturer:
Infineon Technologies
Category:
Diode Arrays
Package:
Module
Datasheet:
AetrixDD160N22KHPSA2.pdf
Description:
DIODE MODULE GEN PURP 2200V 172A
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8

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Product details

Overview

DD160N22KHPSA2 from Semikron is a press-pack dual-diode rectifier module rated for 2200 V repetitive peak reverse voltage, 270 A RMS on-state current, and 160 A average forward current at 100°C case temperature, designed for high-power industrial AC/DC conversion in six-pulse bridge configurations.

For engineers reviewing the DD160N22KHPSA2 datasheet, DD160N22KHPSA2 pinout, DD160N22KHPSA2 application, or DD160N22KHPSA2 equivalent, key selection criteria include junction-to-case thermal resistance (0.130 °C/W per module), surge current capability (5.3 kA @ 10 ms), threshold voltage (0.8 V), slope resistance (1.0 mΩ), and isolation test voltage (3.0 kV RMS).

Technical Context

This dual-arm press-pack diode module integrates two independent silicon rectifier elements with AlN ceramic internal insulation and pressure-contact construction, enabling high-current conduction without wire bonds. Each arm supports full-cycle conduction angles up to 180° sine and handles DC, rec60°, rec120°, and rec180° waveforms.

Thermal performance is defined by transient junction-to-case impedance (ZthJC) with analytical R-τ network parameters, and case-to-heatsink resistance (0.03 °C/W per module) under forced cooling. It operates within -40°C to +150°C case temperature range and requires M1 mechanical mounting torque of 6 Nm ±15%.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM2200 V - maximum repetitive reverse blocking voltage per diode arm
IFRMSM270 A - RMS on-state current rating per arm, defining continuous thermal limit under sinusoidal conduction
IFAVM160 A at TC = 100°C - average forward current per arm, used for B6 bridge derating calculations
IFS M5300 A @ 10 ms - non-repetitive surge current capability at 25°C junction, critical for short-circuit withstand
RthJC0.130 °C/W per module - steady-state thermal resistance from junction to case, determines heatsink sizing
vF max1.40 V at Tvj = 150°C, iF = 500 A - forward voltage drop, directly impacts conduction loss in high-current operation
Qr105.8 kA²s @ Tvj = 150°C - recovered charge during reverse recovery, affects snubber design and EMI

Pinout & Package

DD160N22KHPSA2 uses a press-pack dual-arm package with isolated anode/cathode terminals per arm and common heatsink base. Mechanical interface conforms to Semikron's standard HPSA2 footprint (see Annex Page 3), featuring M1 mounting holes and M2 terminal studs.

Pin/TerminalCircuit RoleDesign Meaning
Anode 1 (A1)Arm 1 anode connectionHigh-side input for first diode arm in B6 bridge configuration
Cathode 1 (K1)Arm 1 cathode connectionOutput node shared with Arm 2 anode in center-tap or full-bridge topologies
Anode 2 (A2)Arm 2 anode connectionSecond high-side input, electrically isolated from A1 for dual-arm operation
Cathode 2 (K2)Arm 2 cathode connectionIndependent low-side output path; enables parallel or interleaved rectification
Case / HeatsinkThermal and electrical referenceElectrically isolated via AlN ceramic; must be grounded per IEC 61800-5-1 for safety

Key Features

FeatureDesign Value
Press-pack Si pellet constructionEliminates bond wires and solder layers, improving thermal cycling reliability >100,000 cycles at ΔTvj = 100 K
AlN internal insulationProvides 3.0 kV RMS isolation between arms and case, meeting reinforced insulation requirements
Low slope resistance (1.0 mΩ)Reduces forward voltage rise with current, enabling stable conduction up to 500 A with <1.4 V drop
Transient thermal impedance modelSupplied R-τ network (7-element) allows accurate loss simulation for pulsed load profiles in motor drives
M1/M2 torque specification6 Nm ±15% mechanical mounting ensures repeatable thermal contact resistance ≤0.03 °C/W under forced cooling

Applications

Industrial Motor DrivesRenewable Energy Inverters

Use Scenario: Six-pulse rectification stage in 500 kW variable-frequency drives feeding induction motors.

IC Role / Device Role / Timing Role: Dual-arm diode module provides bidirectional AC line commutation and DC bus charging.

Use Value: 270 A RMS rating and 5.3 kA surge capacity support IEC 61800-4 short-circuit ride-through requirements.

Use Scenario: Grid-side rectification in 1.5 MW wind turbine converters with active front-end topology.

IC Role / Device Role / Timing Role: High-voltage, high-current AC/DC conversion with low conduction loss at partial load.

Use Value: 0.130 °C/W RthJC enables compact heatsink design while maintaining Tvj ≤ 150°C under 40°C ambient.

Railway Traction SystemsMedium-Voltage UPS

Use Scenario: Auxiliary power supply rectifier in 3 kV DC railway traction converters.

IC Role / Device Role / Timing Role: Line-commutated rectification with natural/forced air cooling per EN 50155.

Use Value: -40°C to +150°C operating range and vibration resistance (50 m/s²) ensure reliability in rolling stock environments.

Use Scenario: Static bypass and battery charging rectifier in 600 V DC UPS systems for data centers.

IC Role / Device Role / Timing Role: Dual-arm configuration supports redundant rectifier paths and hot-swap maintenance.

Use Value: 15 mm creepage distance and reinforced AlN isolation meet UL 1741 SC and IEC 62040-1 safety standards.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-power rectifier module applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
DD160N22KHPNo "SA2" suffix; uses older KM17 heatsink interface without Papst 4650 forced-cooling optimizationLimited to natural convection or lower airflow; 0.126 °C/W RthJC only under DC conditionsSelect when legacy mechanical compatibility with pre-2009 KM17 mounts is required
DD200N22KHPHigher 200 A IFAVM rating; identical VRRM and thermal architecture but larger die areaRequires larger heatsink footprint and higher mounting torque; not drop-in compatibleChoose for future-proofing headroom in new designs where space permits 10% larger footprint

Compared with DD160N22KHP, DD160N22KHPSA2 delivers verified 0.03 °C/W RthCH under forced cooling and validated 5.3 kA IFSM-critical for modern traction and renewable inverters requiring tighter thermal margins and fault robustness.

Availability

DD160N22KHPSA2 is available at Aetrix Electronics and suitable for industrial motor drives, renewable energy inverters, railway traction systems, and medium-voltage UPS requiring stable component supply across multi-year production cycles.

Supply support for DD160N22KHPSA2 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Semikron is a German power semiconductor manufacturer specializing in high-reliability modules for industrial, traction, and renewable energy applications since 1951.

The DD-series press-pack rectifier modules are engineered for ultra-high-current, high-voltage AC/DC conversion in mission-critical infrastructure where wire-bond failure modes must be eliminated.

FAQ

What is the maximum allowable junction temperature for DD160N22KHPSA2?

The maximum junction temperature (Tvj max) is 150°C, as specified in the datasheet's thermal properties table. This limit applies under all operating conditions including surge events and defines the upper boundary for thermal design. Exceeding this value risks irreversible degradation of the silicon die and AlN insulation integrity.

Does DD160N22KHPSA2 require external snubbers?

Snubbers are recommended due to its recovered charge (Qr = 105.8 kA²s at Tvj max) and reverse recovery behavior under high di/dt. The datasheet provides Qr vs. -di/dt curves and suggests RC snubbers for B6 bridges operating above 200 A to limit voltage overshoot and EMI generation.

Can DD160N22KHPSA2 be paralleled with other modules?

Parallel operation is feasible only with matched modules and symmetrical busbar layout, as the device lacks integrated current-sharing features. Thermal coupling and inductance balancing are mandatory; the datasheet specifies ≤0.03 °C/W RthCH variation across modules to maintain <5% current imbalance at full load.

What is the creepage distance and why does it matter for this module?

The creepage distance is 15 mm, measured across the AlN-insulated surface between terminals and case. This value satisfies reinforced insulation requirements per IEC 61800-5-1 and UL 1741 SC for 2200 V systems, ensuring safe operation in humid or contaminated environments without tracking or flashover.

DD160N22KHPSA2 Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
DD160N
Package/Case:
Module
Packaging:
Tray
Product Status:
Active
Diode Configuration:
1 Pair Series Connection
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
2200 V
Current - Average Rectified (Io) (per Diode):
172A
Voltage - Forward (Vf) (Max) @ If:
1.4 V @ 500 A
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
-
Current - Reverse Leakage @ Vr:
20 mA @ 2200 V
Operating Temperature - Junction:
150°C
Grade:
-
Qualification:
-
Mounting Type:
Chassis Mount
Supplier Device Package:
-

DD160N22KHPSA2 FAQ

1.How can I place an order for DD160N22KHPSA2 through Aetrix?

Please submit a Request for Quotation (RFQ) for DD160N22KHPSA2 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for DD160N22KHPSA2 reliable?

The price and inventory of DD160N22KHPSA2 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DD160N22KHPSA2 is usually 5 days.

3.What payment methods are accepted for DD160N22KHPSA2?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DD160N22KHPSA2 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for DD160N22KHPSA2?

DD160N22KHPSA2 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your DD160N22KHPSA2 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for DD160N22KHPSA2?

For technical support, including DD160N22KHPSA2 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DD160N22KHPSA2 requirements.

6.How does Aetrix verify that DD160N22KHPSA2 is sourced from the original manufacturer or authorized distributors?

All DD160N22KHPSA2 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DD160N22KHPSA2 meets industry standards.

7.What is the process for return or replacement of DD160N22KHPSA2?

All DD160N22KHPSA2 units undergo pre-shipment inspection (PSI). If there is an issue with DD160N22KHPSA2, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The DD160N22KHPSA2 part is unused and in its original packaging.

Return procedure for DD160N22KHPSA2:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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